Research of the Annealing Process of Capillary Tubes for the Manufacture of Medical Syringes

Q4 Materials Science Steel in Translation Pub Date : 2024-03-21 DOI:10.3103/s0967091223700055
B. P. Yurev, V. A. Dudko
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Abstract

At the Pervouralsk New Pipe Plant, in collaboration with the staff of the Ural Federal University, a technological scheme for the production of capillary tubes used for manufacturing disposable medical syringes was developed and implemented. To achieve the desired tube size, the tubes undergo drawing, followed by annealing in a continuous electric furnace with a protective atmosphere to relieve stress. To optimize the annealing process of the tubes, thermal losses were determined based on heat engineering calculations, which allowed for the optimization of furnace power. A calculation of heating elements was performed, determining the diameter and total length of the wire heaters. A method for calculating the heating time of thin bodies for capillary tubes of a given size was substantiated. Based on the constancy of the temperature in the furnace’s working space and heat transfer primarily by radiation, the heating time for capillary tubes of different diameters was determined. When blowing tubes with various gases, pressure losses were calculated for tubes of different diameters and lengths. Temperature fields inside the muffles, through which the capillary tubes move, were investigated. The obtained results are of interest to technologists and can be useful in developing technological schemes for the production of capillary tubes for manufacturing medical needles.

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医用注射器毛细管退火工艺研究
摘要在佩尔乌拉尔斯克新钢管厂,与乌拉尔联邦大学的员工合作开发并实施了用于生产一次性医用注射器的毛细管生产技术方案。为了达到所需的管材尺寸,管材需要经过拉拔,然后在带有保护气氛的连续电炉中进行退火,以消除应力。为优化管材退火工艺,根据热工程计算确定了热损失,从而优化了电炉功率。对加热元件进行了计算,确定了金属丝加热器的直径和总长度。对给定尺寸的毛细管的薄体加热时间的计算方法进行了论证。根据炉内工作空间温度的恒定性和主要通过辐射进行的热传递,确定了不同直径毛细管的加热时间。在用各种气体吹管时,对不同直径和长度的管子的压力损失进行了计算。还研究了毛细管运动时穿过的马弗炉内的温度场。所得结果对技术人员很有意义,有助于制定生产医用针头用毛细管的技术方案。
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来源期刊
Steel in Translation
Steel in Translation Materials Science-Materials Science (all)
CiteScore
0.60
自引率
0.00%
发文量
81
期刊介绍: Steel in Translation  is a journal that represents a selection of translated articles from two Russian metallurgical journals: Stal’  and Izvestiya Vysshikh Uchebnykh Zavedenii. Chernaya Metallurgiya . Steel in Translation  covers new developments in blast furnaces, steelmaking, rolled products, tubes, and metal manufacturing as well as unconventional methods of metallurgy and conservation of resources. Papers in materials science and relevant commercial applications make up a considerable portion of the journal’s contents. There is an emphasis on metal quality and cost effectiveness of metal production and treatment.
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