Experimental Investigation on the Aerodynamic Instability Process of a High-Speed Axial-Centrifugal Compressor

Abstract

Aerodynamic instability plays an important role in compressor design and may cause performance degradation and fatigue damage. In this paper, an experimental study on the evolution of aerodynamic instability is carried out on a compressor that combines the performance benefits of an axial stage and centrifugal stage. The spatiotemporal characteristics of unsteady wall pressure were obtained using fast-responding pressure transducers over a range of operating conditions. The results show that the axial stage works on the positive slope of the performance characteristic curve from choke to stall at low-speed operating conditions, and mainly features rotating instability. Rotating stall is also observed in the impeller (IMP) and diffuser passages. At medium-speed operating conditions, the centrifugal stage suffers a high-frequency mild surge, alternating with rotating stall. With the increase in back pressure, the mild surge diminishes, and rotating stall persists. This behavior is similar to a two-regime-surge, which has been reported for centrifugal compressors. At high-speed operating conditions, the compressor directly reaches surge without other instabilities. Further analysis of the spatial pattern of the rotating stall revealed the existence of a high-pressure region near the volute tongue, resulting in obvious pressure distortion along the circumferential direction at the volute inlet. This induced the amplitude difference of stall cells in corresponding diffuser passages. The disturbance caused by stall cells propagates upstream through the blade passage, and the largest pressure disturbance induced by the stall cell propagation appears in a circumferential position 45 deg downstream of the volute tongue at the impeller inlet and the axial stage inlet.