Research on Failure Pressure of API 5L X100 Pipeline with Single Defect

Zhanhui Wang, Wenlong Duan, Mengzhao Long, Aimin Wang, Xiaojun Li
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Abstract

With the continuous application of API 5L X100 high-strength grade steel pipeline and the development trend of increasing pipeline diameter and design pressure in China's long natural gas and petroleum pipeline, API 5L X100 high-strength grade steel pipeline steel is bound to become the aorta in long-distance pipeline construction in the future. Studying the failure pressure of API 5L X100 high-strength grade steel pipeline has high economic and social benefits Exploring the corrosion mechanism of the two single corroded pipeline models with outer defect and inner defect. Using ANSYS Workbench 15.0 software to explore the two single corroded piping models with outer defect and inner defect. Using ANSYS Workbench 15.0 software to explore the two single corroded pipeline models with outer defect and inner defect and the influence of geometric parameters such as defect depth, defect length, defect width, etc., on the maximum equivalent stress and failure pressure investigated. Based on the finite element analysis database, the failure pressures of two single corroded pipeline models were fitted using Matlab software and the fitting formulas. In the corrosion defect area of the pipeline, stress concentration occurs; Far away from the corrosion defect area, the stress distribution is uniform. For the pipeline model with outer defect and inner defect, as the defect depth and length increases, failure pressure shows a decreasing trend and is almost unaffected by defect width; As the ratio of diameter to thickness increases, failure pressure shows a decreasing trend; By fitting failure pressure formula of the pipeline models with outer defect and inner defect, a multivariate fitting function formula of failure pressure is obtained, with high fitting exactitude. The conclusion obtained have certain guiding values for the normal and stable operation of natural gas and petroleum transportation pipelines.
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API 5L X100 管道单缺陷失效压力研究
随着API 5L X100高强度等级钢制管线的不断应用,以及我国天然气和石油长输管线管径和设计压力不断增大的发展趋势,API 5L X100高强度等级钢制管线钢必将成为未来长输管线建设的主动脉。利用ANSYS Workbench 15.0软件探讨外缺陷和内缺陷两种单一腐蚀管道模型的腐蚀机理,以及缺陷深度、缺陷长度、缺陷宽度等几何参数对最大等效应力和失效压力的影响、研究了几何参数如缺陷深度、缺陷长度、缺陷宽度等对最大等效应力和破坏压力的影响。基于有限元分析数据库,利用 Matlab 软件和拟合公式对两个单一腐蚀管道模型的失效压力进行了拟合。对于有外侧缺陷和内侧缺陷的管道模型,随着缺陷深度和长度的增加,失效压力呈下降趋势,且几乎不受缺陷宽度的影响;随着直径与厚度比值的增加,失效压力呈下降趋势;通过对有外侧缺陷和内侧缺陷的管道模型的失效压力公式进行拟合,得到了失效压力的多元拟合函数公式,拟合精度较高,所得结论对天然气和石油运输管道的正常稳定运行具有一定的指导意义。
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