DETERMINATION OF THE QUANTITY OF MOVEABLE MATERIAL BY THE SCREW DISPENSER IN BRAKING MODE

S. Bulatov, Aleksey Isupov, Vladimir Nechaev, O. Tareeva, Aleksey Pronin
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Abstract

Screw conveyors have found application in the food, processing and chemical industries. Depending on the characteristics of the transported raw materials, conveyors of various designs are used. Due to a number of advantages in the production of dry bulk feed mixtures for farm animals, it is rational to use horizontal screw dispensers of a closed type driven by asynchronous electric motors. To increase the life of asynchronous motors, their operating mode provides for smooth braking, which affects the accuracy of dosing feed components. In this regard, the purpose of the research was formulated – to determine the influence of the structural and technological parameters of screw dispensers on the amount of material to be moved during the braking of the screw. Calculations were performed for a standard DSh-60 auger using well-known laws of mechanics. When considering the calculation scheme, it was revealed that in the screw braking mode, the mass of the dosed materials is influenced by the material supply and the screw rotation frequency. The permissible ranges of the screw rotation frequency have been experimentally established when it changes in the braking mode, which are in the range from 94.8 min-1 to 18.7 min-1. As a result of the calculations carried out, it was revealed that as the screw rotation frequency increases in the specified range, the amount of material moved by it increases by 3.7 times. The lowest feed value for the screw in question is set, which is 0.8 kg/min (at = 18.7 min-1), and the minimum mass moved by the DSh-60 screw in braking mode is 19 g. Calculated values of the mass of the dosed component can be entered into the screw control program to adjust the dosing accuracy.
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在制动模式下确定螺杆分配器可移动材料的数量
螺旋输送机广泛应用于食品、加工和化工行业。根据输送原料的特性,可使用不同设计的输送机。由于在生产用于农场动物的散装干饲料混合物时具有许多优点,因此使用由异步电动机驱动的封闭式水平螺旋分配器是合理的。为了延长异步电动机的使用寿命,其工作模式规定了平稳制动,这影响了饲料成分配料的准确性。为此,我们制定了研究目的--确定螺杆分配器的结构和技术参数对螺杆制动时物料移动量的影响。我们利用著名的力学定律对标准 DSh-60 螺旋进行了计算。在考虑计算方案时,发现在螺旋制动模式下,配料的质量受供料量和螺旋旋转频率的影响。实验确定了螺杆旋转频率在制动模式下变化时的允许范围,即 94.8 min-1 至 18.7 min-1。计算结果表明,当螺杆旋转频率在规定范围内增加时,其移动的物料量将增加 3.7 倍。设定螺杆的最低进料值为 0.8 公斤/分钟(速度 = 18.7 分钟-1),DSh-60 螺杆在制动模式下移动的最小物料量为 19 克。
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