Gearbox fault diagnosis method based on improved semi-supervised MTDL and GAF

Peng Zhao, Xinyu Pang, Feng Li, Kaibo Lu, Shouxin Hu
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Abstract

Aiming at the problem that it takes a long time and high cost to obtain complete labeled data under intelligent fault diagnosis and unlabeled data is not used. This paper proposes an improved semi-supervised mean teacher deep learning (MTDL) and Gramian angle field (GAF) fusion diagnostic method. This method fully utilizes a small number of labeled samples and a large number of unlabeled samples to deeply mine invisible fault features and potential physical correlations. At the same time, it solves the problem of losing the inter-data correlation structure when one-dimensional time series signals are used as inputs for neural networks. The GAF-MTDL method uses consistency regularization and modifies the network structure in the mean teacher algorithm into a semi-supervised deep learning model enhanced by WideResNet. The experimental results show that the proposed GAF-MTDL method saves a lot of manual labeling costs, improves the recognition accuracy and generalization ability, and can achieve excellent prediction accuracy with very little labeled data. In the end, the accuracy of planetary gear fault identification reached 98.22% under the labeling rate of 20%, and the accuracy of fault identification reached 99.98% through the verification of the bearing data set of Case Western Reserve University. The value of this research is to bring an efficient and low-cost technology to the field of industrial intelligent fault diagnosis, which can significantly improve the accuracy of fault identification.
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基于改进型半监督 MTDL 和 GAF 的齿轮箱故障诊断方法
针对智能故障诊断中获取完整标注数据耗时长、成本高,而未标注数据无法使用的问题。本文提出了一种改进的半监督平均教师深度学习(MTDL)与格拉米安角场(GAF)融合诊断方法。该方法充分利用少量标注样本和大量未标注样本,深度挖掘不可见的故障特征和潜在的物理关联。同时,它解决了一维时间序列信号作为神经网络输入时数据间相关结构丢失的问题。GAF-MTDL 方法采用一致性正则化,将均值教师算法中的网络结构修改为由 WideResNet 增强的半监督深度学习模型。实验结果表明,所提出的 GAF-MTDL 方法节省了大量人工标注成本,提高了识别准确率和泛化能力,并能在极少标注数据的情况下实现出色的预测准确率。最终,在标注率为 20% 的情况下,行星齿轮故障识别准确率达到 98.22%,通过对凯斯西储大学轴承数据集的验证,故障识别准确率达到 99.98%。这项研究的价值在于为工业智能故障诊断领域带来了一种高效、低成本的技术,可显著提高故障识别的准确性。
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