Development of a Digital Twin Prototype for Industrial Manufacturing Monitoring System Using IoT and Augmented Reality

Abstract

The world is currently abuzz with the rapid development of technology in the era of Industrial Revolution 4.0. Various technological advancements are facilitating progress and accelerating the development of industrial technology. This evolution has led to automation in production processes, transitioning toward digitalization. With the implementation of sensors that provide real-time data, production processes can now be monitored remotely. However, direct monitoring is still necessary at times to periodically check the condition of each operating machine. Therefore, there is a need for technology that can monitor production processes and reduce high maintenance costs. Currently, numerous new technologies are emerging to enhance the performance and efficiency of production processes in various industries. One such technology is the digital twin. A digital twin is a visual representation that offers insights into the continuous operations of a system. This research focuses on an industrial manufacturing monitoring system that integrates the Internet of Things (IoT) and augmented reality (AR) technologies. The system is composed of an application and a prototype machine in the form of a conveyor, which can simulate a digital twin of the prototype machine. It also transmits sensor data and error notifications to the application in real time. The designed system can serve as a prototype for implementing digital twin technology, combining IoT and AR. This makes it possible to apply the technology to machinery and production tools in various industrial sectors.