The Effect of Fiber Layer Orientation on the Properties of Hybrid Kenaf/Fiberglass Polyester Matrix Composite

Nurul Fazlin Adnan, N. Salim, N.H.A. Bakar, Rasidi Bin Roslan, S. N. Sarmin, Mohamad Haafiz Mohamad Kassim, Mohd Hazim Mohamad Amini
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Abstract

A hybrid composite is a combination of two or more reinforced in a matrix. Hybrid composite will give better properties as compared to individual fiber-reinforced polymer composites. This research aims to study the effect of different fiber layer orientations on the properties of hybrid kenaf/fiberglass polyester matrix composite. Two types of the composite were produced which are Sample 1, the fiber layer orientation is fiberglass, kenaf fiber, kenaf fiber and fiberglass (FG-K-K-FG), and Sample 2, the fiber layer orientation is fiberglass, kenaf fiber, fiberglass, and kenaf fiber (FG-K-FG-K). The composite is manufactured using the hand lay-up technique and hot pressed. 50 g of unsaturated polyester resin and 12 g of hardener, Methyl Ethyl Ketone Peroxide (MEKP) were mixed and applied on top of every layer of fiber before being compressed at 100°C for 10 minutes. The properties of the hybrid composite were determined by completing five types of tests which are tensile test, impact test, water absorption test, thermogravimetric analysis (TGA), and scanning electron microscope (SEM). The results showed that Sample 2 (FG-K-FG-K) has higher tensile strength compared to Sample 1 (FG-K-K-FG) with the value of 30.97 MPa and 0.23 MPa respectively. For the water absorption test, Sample 1 (FG-K-K-FG) with a value of 239.21% has the highest water absorption properties compared to Sample 2 (FG-K-FG-K) with a value of 180.22%. Samples 1 and 2 have no obvious differences in terms of their thermal stability characteristics for the TGA test. For SEM, it is observed that both samples showed an attachment of adhesive between fiber layers and matrix. The overall conclusion is Sample 2 (FG-K-FG-K) has high mechanical properties but needs improvement for low water absorption.
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纤维层方向对混合槿麻/玻璃纤维聚酯基复合材料性能的影响
杂化复合材料是基体中两种或两种以上增强材料的组合。与单独的纤维增强聚合物复合材料相比,杂化复合材料具有更好的性能。本研究旨在研究不同纤维层取向对混合槿麻/玻璃纤维聚酯基复合材料性能的影响。研究人员制作了两种类型的复合材料,分别是纤维层取向为玻璃纤维、剑麻纤维、剑麻纤维和玻璃纤维(FG-K-K-FG)的样品 1 和纤维层取向为玻璃纤维、剑麻纤维、玻璃纤维和剑麻纤维(FG-K-FG-K)的样品 2。复合材料采用手糊技术和热压工艺制造。将 50 克不饱和聚酯树脂和 12 克固化剂过氧化甲乙酮(MEKP)混合后涂在每层纤维上,然后在 100°C 下压缩 10 分钟。通过拉伸试验、冲击试验、吸水试验、热重分析(TGA)和扫描电子显微镜(SEM)等五种测试方法测定了混合复合材料的性能。结果表明,与样品 1(FG-K-K-FG)相比,样品 2(FG-K-FG-K)的拉伸强度更高,分别为 30.97 兆帕和 0.23 兆帕。在吸水率测试中,样品 1(FG-K-K-FG)的吸水率为 239.21%,而样品 2(FG-K-FG-K)的吸水率为 180.22%,两者相比,样品 1 的吸水率最高。在 TGA 测试中,样品 1 和样品 2 的热稳定性特征没有明显差异。扫描电子显微镜(SEM)观察到,两个样品的纤维层和基体之间都有粘合剂附着。总体结论是样品 2(FG-K-FG-K)具有较高的机械性能,但在低吸水性方面需要改进。
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