Yakma Alın Kaynağıyla Birleştirilmiş S355jr Yapı Çeliklerinde ITAB’ın Ansys ile Analizi

Uğur Arabaci
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Abstract

In this study, we focus on predicting the HAZ, which is a region whose mechanical properties are not clearly known, by modeling factors such as temperature input and heat turbulence, which may have different properties in the welding region. This is important for the safety of welded structures, because if the mechanical and thermal properties of these structures, which are used in many areas, can be determined in advance, they can be used more safely. In the study, flash butt welding method was preferred and holes were opened at regular intervals in the samples that were brought to appropriate dimensions for the welding process, and temperature values were measured and recorded using thermocouples and data loggers during the welding process. Additionally, the maximum temperature reached in the welding area was measured using a thermal camera during welding. Microstructural changes occurring in the joining regions of the welded test pieces were examined using light microscopy and scanning electron microscopy (SEM). Micro hardness measurements were made to determine mechanical properties. Using the ANSYS program, three-dimensional models were created using the finite element method under the same experimental conditions and compared with the experimental results. As a result of this comparison, it was seen that the findings were compatible with the actual results. For this reason, it is emphasized that the use of simulation programs is important to predict the properties of welded structures and possible problems.
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用 Ansys 分析 S355jr 结构钢燃烧对接焊缝中的 ITAB
在本研究中,我们通过对焊接区域可能具有不同特性的温度输入和热湍流等因素进行建模,重点预测机械特性尚不明确的 HAZ 区域。这对焊接结构的安全性非常重要,因为如果能提前确定这些在很多领域都会用到的结构的机械性能和热性能,就能更安全地使用它们。在这项研究中,采用了闪光对焊法,并在样品上每隔一定距离开孔,使其达到焊接过程所需的适当尺寸,在焊接过程中使用热电偶和数据记录器测量并记录温度值。此外,在焊接过程中还使用热像仪测量了焊接区域的最高温度。使用光学显微镜和扫描电子显微镜(SEM)检查了焊接试件连接区域的微观结构变化。还进行了显微硬度测量,以确定机械性能。使用 ANSYS 程序,在相同的实验条件下使用有限元方法创建了三维模型,并与实验结果进行了比较。比较结果表明,研究结果与实际结果相符。因此,使用模拟程序对预测焊接结构的特性和可能出现的问题非常重要。
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