A study on fused deposition modeling (FDM) and laser-based additive manufacturing (LBAM) in the medical field

Minhaz Ahmad, Mohd Javaid, Abid Haleem
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Abstract

Fused deposition modelling (FDM) and laser-based additive manufacturing (LBAM) are the essential technologies of 3D Printing under the technological platform of additive manufacturing (AM). This process involves layering tiny layers of a chosen material until the desired three-dimensional shape is achieved. FDM and LBAM have been commercialised and are also being deployed in a variety of medical fields. These technologies are worthwhile in reducing expenditures, increasing precision, and lowering operating and post-operative hazards, and the most crucial part is customisation. FDM is witnessing significant growth as an AM technology primarily because of its exceptional ability to construct functional parts with complex geometries. This study aims to investigate the effect of different process parameters such as build orientation, layer thickness, raster angle, air gap, printing speed, infill density, and extrusion temperature on the mechanical properties of FDM printed parts. This paper explores FDM and LBAM, the technological developments that have various applications in the medical field. Using a laser beam to fuse or melt successive layers of wire or powder material together to form three-dimensional objects is known as LBAM. It is one adaptable manufacturing process that is widely used to create metallic components with improved characteristics. By implementing FDM or LBAM technologies, surgeons can provide patients with precise and better information. The patient's adaption period for customised prostheses/implants is shorter, less painful, and less stressful. Where regular implants are often insufficient for some patients with complex circumstances, the ability to quickly manufacture personalised implants by using these technologies is quite helpful. This paper provides readers with an insight into the capabilities of FDM and LBAM in the medical field.

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熔融沉积建模(FDM)和激光快速成型制造(LBAM)在医疗领域的应用研究
熔融沉积建模(FDM)和激光增材制造(LBAM)是增材制造(AM)技术平台下三维打印的基本技术。该工艺涉及将所选材料的微小层层叠加,直至达到所需的三维形状。FDM 和 LBAM 已实现商业化,并被应用于多个医疗领域。这些技术在减少开支、提高精确度、降低手术和术后风险方面具有重要价值,其中最关键的是定制化。FDM 作为一种 AM 技术,正见证着它的显著增长,这主要是因为它具有制造复杂几何形状功能部件的卓越能力。本研究旨在探讨不同工艺参数(如构建方向、层厚度、光栅角度、气隙、打印速度、填充密度和挤出温度)对 FDM 打印部件机械性能的影响。本文探讨了在医疗领域有多种应用的 FDM 和 LBAM 技术发展。利用激光束将连续的线材或粉末材料层熔融在一起,形成三维物体的技术被称为 LBAM。这是一种适应性很强的制造工艺,被广泛用于制造具有更好特性的金属部件。通过采用 FDM 或 LBAM 技术,外科医生可以为患者提供更精确、更优质的信息。患者对定制假体/植入物的适应期更短、痛苦更少、压力更小。对于一些情况复杂的患者来说,普通植入体往往无法满足他们的需求,而利用这些技术快速制造个性化植入体的能力则非常有用。本文向读者介绍了 FDM 和 LBAM 在医疗领域的应用。
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