3D DEM investigation on percolation of lubricant particles during uniaxial metal powder compaction

IF 2.4 3区 工程技术 Granular Matter Pub Date : 2024-04-18 DOI:10.1007/s10035-024-01430-6
Wei Zhang, Weijian Xiao, Chuanniu Yuan, Xu Gong, Bozhan Hai, Rongxin Chen, Kun Liu
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Abstract

Based on the discrete element method, a 3D particle size model including MoS2 lubricant and iron powder particles has been used to simulate the powder compaction process. The percolation behavior of sidewall lubricant particles and the influence of lubricant percolation on the powder densification and force chain parameters (quantity, average length, average strength, and angle) has been studied. Results indicated that the degree of percolation increased with the increase in pressure. Lubricants located at the top of the model are more prone to percolation. The lubricant percolation behavior causes the pores in the compact to become larger, and minimize the coordination number and compactness of the compact. Although the percolation behavior can generate more high-strength short force chains, it can lead to a high concentration of spatial angles of the force chains, hindering the formation of cross force chain networks.

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单轴金属粉末压制过程中润滑剂颗粒渗流的三维 DEM 研究
基于离散元方法,使用了包括 MoS2 润滑剂和铁粉颗粒在内的三维粒度模型来模拟粉末压实过程。研究了侧壁润滑剂颗粒的渗流行为以及润滑剂渗流对粉末致密化和力链参数(数量、平均长度、平均强度和角度)的影响。结果表明,渗流程度随着压力的增加而增加。位于模型顶部的润滑剂更容易发生渗流。润滑剂的渗流行为会导致密实结构中的孔隙变大,并使密实结构的配位数和密实度降至最低。虽然渗滤行为可以产生更多的高强度短力链,但它会导致力链的空间角高度集中,阻碍交叉力链网络的形成。
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来源期刊
Granular Matter
Granular Matter MATERIALS SCIENCE, MULTIDISCIPLINARY-MECHANICS
CiteScore
4.30
自引率
8.30%
发文量
95
期刊介绍: Although many phenomena observed in granular materials are still not yet fully understood, important contributions have been made to further our understanding using modern tools from statistical mechanics, micro-mechanics, and computational science. These modern tools apply to disordered systems, phase transitions, instabilities or intermittent behavior and the performance of discrete particle simulations. >> Until now, however, many of these results were only to be found scattered throughout the literature. Physicists are often unaware of the theories and results published by engineers or other fields - and vice versa. The journal Granular Matter thus serves as an interdisciplinary platform of communication among researchers of various disciplines who are involved in the basic research on granular media. It helps to establish a common language and gather articles under one single roof that up to now have been spread over many journals in a variety of fields. Notwithstanding, highly applied or technical work is beyond the scope of this journal.
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