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Research on the development of a monitoring experimental platform for top coal migration trajectory in longwall top coal caving and optimization of coal drawing process
IF 2.4 3区 工程技术 Pub Date : 2025-02-07 DOI: 10.1007/s10035-025-01507-w
Zhining Zhao, Weidong Pan, Cang Deng, Xinyuan Li, Suyu Liang

Understanding the migration trajectory characteristics of top coal in longwall top coal caving (LTCC) is crucial for studying the flow properties of granular top coal, drawing laws, and optimizing the coal drawing process. To monitor the migration trajectory of top coal during the drawing process, an experimental platform was developed for monitoring the top coal migration trajectory in LTCC. Using this platform, physical simulation experiments of LTCC were conducted. A multi-step experimental procedure was designed, including “model construction, marker point installation, simulated coal drawing, data collection, and trajectory inversion.” The migration trajectories of top coal at different layers during the coal drawing process were obtained, and the drawing body of top coal was inferred. Additionally, a bi-directional top coal drawing body equation was theoretically derived, establishing a quantitative relationship between the gangue content (cumulative and instantaneous) and top coal recovery. Based on this, field process optimization was carried out, adjusting the “four-level” method to a double-opening group coal drawing method. The instantaneous gangue content threshold at the coal drawing openings was set to 35%. The measured top coal recovery at the working face reached 90.12%, an increase of approximately 14.87% points compared to the previous recovery. The cumulative gangue content was controlled at around 9.25%, and the coordination efficiency of coal caving reached 68.2%, which is close to the theoretically derived results. This indicates that the theory can provide certain theoretical guidance for determining relevant process parameters in coal drawing operations.

Graphical Abstract

Top - Coal Migration Trajectory and Optimization of Coal Caving Technology

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引用次数: 0
Liquefaction mechanisms of sand deposits with silt interlayer
IF 2.4 3区 工程技术 Pub Date : 2025-02-05 DOI: 10.1007/s10035-024-01494-4
Ye Yang, Mincai Jia

Liquefaction behaviors of sand deposits with impervious stratum are quite different from that of homogeneous geological conditions. However, the micro- liquefaction behaviors of the interlayered deposits have been infrequently documented. This study introduces a novel experimental methodology aimed at examining the influence of silt interlayer on the liquefaction mechanisms of sand deposits from both macro and micro perspectives. In the experiments, the Excess Pore Water Pressure (EPWP) was analyzed in conjunction with recorded micro liquefaction images. The migration mechanism of fine sand particles beneath the silt interlayer was revealed. The existence of low permeability interlayer leads to prolonged retention of EPWP beneath the silt interlayer. Substantially, the water film on the base of the interlayer is demonstrated to be the mixture of pore water and silt particles flowing with high velocity under seismic motions, thereby resulting in significant strain localization. An agminated zone of loose fine sand particles is usually generated beneath the silt interlayer after the dissipation of EPWP.

Graphical abstract

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引用次数: 0
The study of motion characteristics of detectors based on magnetic localization technology in a soft granule system
IF 2.4 3区 工程技术 Pub Date : 2025-01-31 DOI: 10.1007/s10035-024-01491-7
Yu Pan, Quan Chen, Ran Li, Tongtong Mu, Haijun Gui, Ping Kong

The motion of wireless capsule endoscopes (WCE) in the gastrointestinal tract is complex and variable. Measuring its motion patterns accurately is crucial for optimizing diagnostic, therapeutic procedures and improving diagnostic accuracy. To gain a deeper understanding of the motion patterns of WCE in the gastrointestinal tract, particularly its behavior in different regions. A simulation measurement system based on magnetic localization technology is proposed in a laboratory environment. We designed a cylindrical-conical-cylindrical structure simulation device. The free fall motion of soft hydrogel granules is designed to mimic fluid motion in the gastrointestinal tract. A hard-targeted pellet with a permanent magnet simulated the WCE. It measured parameters such as trajectory, vertical velocity, vertical acceleration, and attitude angle of the targeted pellet during its drop at different initial positions in a silo during unloading in a soft granules environment were measured. The experimental results reveal the motion characteristics of a hard pellet in a silo during unloading in a soft granules environment, in the specific wide channel region, as well as in the transition region from the wide channel to the narrow channel. These findings are valuable for understanding the complexity of flow behaviours in different regions of the soft granules environment. And, these findings provide data references for understanding the dynamic behavior of WCE in the gastrointestinal tract, thereby aiding in optimizing WCE design and enhancing its clinical efficacy.

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引用次数: 0
Development and performance assessment of a novel mechatronic assisted air pluviation system for reconstitution of cohesionless soils
IF 2.4 3区 工程技术 Pub Date : 2025-01-28 DOI: 10.1007/s10035-025-01505-y
Punit Bhanwar, A. Sandeep Reddy, Trudeep N. Dave

Analyzing geotechnical problems associated with granular material like cohesionless soil typically necessitate constitution of a physical model exhibiting a homogenous soil structure. Such well-conditioned model aids in reliable and reasonable interpretation of soil’s in-situ behavior under controlled conditions. However, such well-conditioned model needs to be reconstituted multiple times with a high degree of consistency. To this motive, the present study aims at the development and performance assessment of a novel mechatronic assisted air pluviation system (MAPS). The modular design of MAPS and the user commanded mechatronics integrated within its operational ecosystem were smartly used to facilitate a uniform and controlled reconstitution of specimen from a cohesionless soil. The reconstitution performance of MAPS was assessed by conducting several air pluviation trails with a poorly graded fine sand (D50 = 0.22 mm), and further examining the effect of pluviation control parameter such as height of fall, sieve porosity, number of diffuser sieve, and diffuser ratio on characteristics of reconstituted sand. A wide range of relative density, ranging from 12 to 90% was achieved for reconstituted specimen upon utilizing the developed MAPS. Further, the mean coefficient of variation in relative density in horizontal and vertical direction of specimen was found to be well within acceptable limit of 5% and 7% respectively.

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引用次数: 0
Experimental exploration of geometric cohesion and solid fraction in columns of highly non-convex Platonic polypods 高度非凸柏拉图多面体柱的几何内聚力和固体分数的实验探索
IF 2.4 3区 工程技术 Pub Date : 2025-01-17 DOI: 10.1007/s10035-024-01490-8
David Aponte, Jonathan Barés, Mathieu Renouf, Emilien Azéma, Nicolas Estrada

In this study, we investigate the stability and solid fraction of columns comprised of highly non-convex particles. These particles are constructed by extruding arms onto the faces of Platonic solids, a configuration we term Platonic polypods. We explore the emergence and disappearance of solid-like behavior in the absence of adhesive forces between the particles, referred to as geometric cohesion. This investigation is conducted by varying the number of arms of the particles and the thickness of these arms. To accomplish this, columns are assembled by depositing particles within a cylindrical container, followed by the removal of the container to evaluate the stability of the resulting structures. Experiments were carried out using three distinct materials to assess the influence of the friction coefficient between the grains. Our findings reveal that certain granular systems exhibit geometric cohesion, depending on their geometrical and contact properties. Furthermore, we analyze the initial solid fraction of the columns, demonstrating that these arrangements can achieve stability even at highly loose states, which contrasts with traditional granular materials.

Graphical Abstract

The particles were Platonic polypods with varying arm thickness and different numbers ofarms. Depending on their shape and friction characteristics, these systems can exhibit either frictional or cohesivebehavior.

在这项研究中,我们研究了由高度非凸颗粒组成的柱的稳定性和固体分数。这些粒子是通过将臂挤压到柏拉图固体的表面来构造的,我们称之为柏拉图多面体。我们探索的出现和消失的固体类行为,在没有附着力之间的颗粒,称为几何凝聚力。这项研究是通过改变颗粒臂的数量和这些臂的厚度来进行的。为了实现这一目标,通过将颗粒沉积在圆柱形容器内来组装柱,然后移除容器以评估所得结构的稳定性。采用三种不同的材料进行了实验,以评估晶粒间摩擦系数的影响。我们的研究结果表明,某些颗粒系统表现出几何内聚力,这取决于它们的几何和接触性质。此外,我们分析了柱的初始固体分数,表明这些排列即使在高度松散的状态下也可以实现稳定性,这与传统的颗粒材料形成了对比。图形化:粒子为不同臂粗、不同臂数的柏拉图多面体。根据它们的形状和摩擦特性,这些体系可以表现出摩擦或内聚行为。
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引用次数: 0
Evolution of a contact force network in a 2D granular assembly: II—the impact of particle plasticity 二维颗粒装配中接触力网络的演化:ii -颗粒塑性的影响
IF 2.4 3区 工程技术 Pub Date : 2025-01-17 DOI: 10.1007/s10035-025-01504-z
O. Kirstein, C. M. Wensrich

This study investigates the impact of particle plasticity on the mechanical behaviour of a model granular system under plane stress conditions simulated with the Discrete Element Method. A contact model transitioning from nonlinear elasticity to linear plastic deformation is integrated to analyse its effects on a 576-ball-bearing assembly subjected to varying loads. Simulations were conducted using Yade, comparing them with experimental results and traditional elastic models. The findings show that incorporating plastic deformation improves the accuracy of simulated force distributions and the material’s frictional response, particularly under high external loads. These results underscore the need for plasticity-inclusive models in realistic granular simulations, providing valuable insights for practical applications in industries handling high-stress granular systems.

本文采用离散元法研究了平面应力条件下颗粒塑性对模型颗粒系统力学行为的影响。采用从非线性弹性变形过渡到线性塑性变形的接触模型,分析了其对576球轴承组合在不同载荷作用下的影响。利用Yade软件进行了仿真,并与实验结果和传统弹性模型进行了比较。研究结果表明,结合塑性变形可以提高模拟力分布的准确性和材料的摩擦响应,特别是在高外部负载下。这些结果强调了在现实颗粒模拟中需要包含塑性的模型,为处理高应力颗粒系统的工业实际应用提供了有价值的见解。
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引用次数: 0
Particulate behaviour of soft granular materials: a case study on lentils 软颗粒材料的颗粒行为:小扁豆的案例研究
IF 2.4 3区 工程技术 Pub Date : 2025-01-17 DOI: 10.1007/s10035-025-01506-x
Saurabh Singh, Beatrice Anne Baudet, Matthew Richard Coop

In this article, lentils are used as a case study to characterise the particulate behaviour of soft granular materials. Experiments were carried out on a single lentil particle or a pair of lentils. The single particle or a pair of particles in contact were compressed vertically to crushing or to a fixed vertical load. Then, in inter-particle tests, pairs of particles were slid over each other at a constant vertical load, and the tangential stiffness and coefficient of friction were estimated. The pairs of lentil particles in contact were also subjected to repeated normal and tangential loading. The presence or absence of the cover of lentil particles (shell) was found to affect their behaviour significantly under these loading conditions. The lentil particles have a very compliant shell and stiff core in normal loading; the stiffness of the shell is constant, and the core follows Hertz contact law. The lentil particles show less variability in their crushing strength, with high Weibull modulus (~ 10), in comparison to other natural granular materials like sand. With repeated cycles of vertical loading, the contact between a lentil pairs of particles becomes more stiff and less damp. In tangential loading, the coefficient of friction between lentil particles decreases with normal force while the contact stiffness increases. Further, in cyclic tangential loading, the coefficient of friction decreases and the contact stiffness increases with cycles. A simple contact model is also proposed to use in discrete element simulations.

Graphical abstract

在这篇文章中,扁豆被用作一个案例研究,以表征软颗粒材料的颗粒行为。实验是在一个小扁豆颗粒或一对小扁豆上进行的。接触的单个颗粒或一对颗粒被垂直压缩到破碎或固定的垂直载荷。然后,在颗粒间试验中,在恒定的垂直载荷下,对颗粒进行相互滑动,并估计其切向刚度和摩擦系数。接触的小扁豆颗粒对也受到反复的正常和切向载荷。在这些加载条件下,发现扁豆颗粒(壳)覆盖的存在或不存在显著影响它们的行为。扁豆颗粒在正常载荷下具有非常柔顺的壳和坚硬的核;壳层刚度恒定,核遵循赫兹接触定律。与其他天然颗粒材料(如沙子)相比,扁豆颗粒的抗压强度变化较小,具有较高的威布尔模量(~ 10)。随着垂直载荷的反复循环,扁豆颗粒对之间的接触变得更加坚硬,更少受潮。切向加载时,小扁豆颗粒间的摩擦系数随法向力的增大而减小,而接触刚度随法向力的增大而增大。此外,在循环切向载荷下,摩擦系数随循环次数的增加而减小,接触刚度随循环次数的增加而增大。还提出了一种简单的接触模型,用于离散元模拟。图形抽象
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引用次数: 0
Heterogeneous and scale-dependent behaviour of an initially dense sand specimen in triaxial compression 初始致密砂试件在三轴压缩下的非均质和尺度依赖性行为
IF 2.4 3区 工程技术 Pub Date : 2025-01-07 DOI: 10.1007/s10035-024-01486-4
Selma Schmidt, Ivo Herle

The heterogeneity of a dense sand specimen in triaxial compression has been revealed in many different studies using tools such as x-ray computed tomography. It has been shown that a significant variation of the soil variables already exists at the initial state and that, if shear banding occurs, all variables localise inside the specimen. To resolve the discrepancy between such observations and the assumption of a homogeneous specimen, which is commonly made in the interpretation of triaxial tests, one could either extract the local soil behaviour rather than the global one or use the initial distribution of the variables as the initial state of a boundary value problem. For both purposes, the size of a representative elementary volume (REV) is determined regarding the void ratio, two contact fabric descriptors, the volumetric and deviatoric strain. The size of the REV is either determined for individual loading states or by considering the evolution of deforming elements throughout the triaxial test. At the final loading state, a REV size of 3.6 (d_{50}) is identified, which is also the size where the statistical distribution of the variables becomes independent of the element size. The same size is determined for the deforming elements and is therefore used to extract the soil behaviour from the evolving shear band. The local soil behaviour is found to be much simpler than the global one, which suggests that the complexity of the global behaviour mainly results from homogenising the highly different zones inside the specimen.

Graphical Abstract

Extraction of the soil behaviour inside the evolving shear band with the help of deforming representativeelementary volumes. The volumetric behaviour is represented by the evolution of the void ratio and the evolution ofthe contact fabric anisotropy is closely connected to the stress-strain behaviour. The soil behaviour on the REVscale might form the basis for an alternative approach for the development and calibration of constitutive modelsconsidering the heterogeneity of a soil specimen.

在许多不同的研究中,使用x射线计算机断层扫描等工具揭示了致密砂样品在三轴压缩下的非均质性。已经表明,土壤变量的显著变化已经存在于初始状态,并且,如果剪切带发生,所有变量都集中在试样内部。为了解决这种观察结果与三轴试验解释中通常采用的均匀试样假设之间的差异,可以提取局部土壤行为而不是全局行为,或者使用变量的初始分布作为边值问题的初始状态。对于这两种目的,代表性基本体积(REV)的大小是根据空隙比、两个接触织物描述符、体积和偏差应变来确定的。REV的大小取决于单个加载状态或考虑整个三轴试验中变形元素的演变。在最终加载状态,REV大小为3.6 (d_{50}),这也是变量的统计分布与元素大小无关的大小。对于变形元素,确定了相同的尺寸,因此用于从演变的剪切带中提取土壤行为。发现局部土壤行为比全局行为简单得多,这表明全局行为的复杂性主要是由于试样内部高度不同区域的均质化。图形摘要:借助具有代表性的基本体的变形,在不断演变的剪切带内提取土的行为。孔隙率的变化代表了材料的体积特性,接触织物各向异性的变化与材料的应力-应变特性密切相关。考虑到土壤样品的异质性,REVscale上的土壤行为可能构成本构模型开发和校准的替代方法的基础。
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引用次数: 0
Pressure model and scaling laws in jammed bidisperse granular packings 堵塞双分散颗粒填料的压力模型及结垢规律
IF 2.4 3区 工程技术 Pub Date : 2025-01-06 DOI: 10.1007/s10035-024-01500-9
Juan C. Petit, Matthias Sperl

This investigation delves into the scaling laws governing pressure and key mean variables throughout the first and second jamming transitions previously observed in asymmetric bidisperse granular packings. Motivated by a theoretical model integrating crucial parameters—size ratio, (delta), concentration of small particles, (X_{mathrm{S}}), packing fraction, (phi), mean contact number, (langle Z rangle), mean overlap, (langle alpha ^{c}_{n} rangle), and mean branch vector length (langle ell ^{c}_{n} rangle)—we employ molecular dynamics simulations to validate the model. Our findings reveal a non-linear relationship between pressure and (phi) stemming from the dynamic interaction of mean variables with (phi) during compression. Regardless of (X_{mathrm{S}}) for δ = 0.73, the scaling exponent (c_{Z}) characterizing (langle Z rangle) with (phi) consistently approximates 0.5, holding true for δ = 0.73 and high (X_{mathrm{S}}) values. Intriguingly, for δ = 0.15 and low (X_{mathrm{S}}), where the two jamming transitions are observed, (c_{Z}) exhibits distinct values. At the first transition, where large particles jam, (c_{Z}) slightly exceeds 0.5, while it diminishes to approximately 0.3 at the second transition following the jamming of small particles. Additionally, the exponents associated with the scaling of (langle alpha ^{c}_{n} rangle) and (langle ell ^{c}_{n} rangle) with (phi) consistently converge around (c_{alpha } = c_{ell } sim 0.92) varying with changes in (X_{mathrm{S}}) and (delta). Moreover, the pressure model aligns seamlessly with simulation trends, exhibiting a consistent exponent around (c_{p} sim 1.1)–1.3 throughout the first and second jamming transitions. These results offer valuable insights into the compression behavior of highly asymmetric bidisperse packings, emphasizing the substantial influence of (delta) and (X_{mathrm{S}}) on the system’s macroscopic properties.

本研究深入研究了先前在非对称双分散颗粒填料中观察到的第一次和第二次干扰转变过程中控制压力和关键平均变量的标度规律。基于一个集成关键参数的理论模型——尺寸比,(delta),小颗粒浓度,(X_{mathrm{S}}),填料分数,(phi),平均接触数,(langle Z rangle),平均重叠,(langle alpha ^{c}_{n} rangle)和平均分支向量长度(langle ell ^{c}_{n} rangle)——我们采用分子动力学模拟来验证该模型。我们的研究结果揭示了压力和(phi)之间的非线性关系,源于压缩过程中平均变量与(phi)的动态相互作用。当δ = 0.73时,无论(X_{mathrm{S}})如何,表征(langle Z rangle)与(phi)的标度指数(c_{Z})始终接近0.5,对于δ = 0.73和较高的(X_{mathrm{S}})值也是如此。有趣的是,对于δ = 0.15和低(X_{mathrm{S}}),在观察到两个干扰转变的地方,(c_{Z})表现出不同的值。在第一次跃迁时,大颗粒堵塞时,(c_{Z})略大于0.5,而在小颗粒堵塞后的第二次跃迁时,减小到约0.3。此外,与(langle alpha ^{c}_{n} rangle)和(langle ell ^{c}_{n} rangle)的缩放相关的指数与(phi)一致地在(c_{alpha } = c_{ell } sim 0.92)附近收敛,随着(X_{mathrm{S}})和(delta)的变化而变化。此外,压力模型与模拟趋势无缝匹配,在第一次和第二次干扰过渡期间,压力指数在(c_{p} sim 1.1) -1.3附近保持一致。这些结果为研究高度不对称双分散填料的压缩行为提供了有价值的见解,强调了(delta)和(X_{mathrm{S}})对系统宏观性质的实质性影响。
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引用次数: 0
Study on the control effect of exhaust hood on entrained air during particles flow falling and wall collision process 排风罩对颗粒流落和壁面碰撞过程中夹带空气的控制效果研究
IF 2.4 3区 工程技术 Pub Date : 2025-01-03 DOI: 10.1007/s10035-024-01501-8
Hongfa Sun, Qingzhuo Feng, Jibo Long, Hao Hu

The air entrainment caused by the transportation, loading and unloading of industrial bulk materials is the main cause of dust diffusion. Local exhaust is the most effective means to control the diffusion of industrial pollutants. In order to study the flow field disturbance and control effect of the exhaust hood on the entrained air. First, a numerical model was established for the exhaust hood to control the air entrainment caused by the particle flow falling and hitting the wall. Secondly, the numerical model was verified using experimental data. Finally, the control of entrained air by the exhaust hood was analysed using a coupled CFD-DEM method, with the exhaust air velocity, the exhaust hood size and the exhaust hood position as variables. The results showed that the best effect on entrained air control was achieved when the exhaust air velocity was 7.5 m/s, the exhaust hood diameter was 125 mm, and the position of the exhaust hood was flush with the secondary wall impact point of the particles flow. The relative velocity recovery coefficient is pioneered to analyze the degree of influence of the three variables on the flow field of entrained air. It was found that the exhaust hood size has the greatest influence on the entrainment air velocity distribution, followed by the exhaust wind speed, and the least impact is the position of the exhaust hood.

Graphical Abstract

工业散料运输、装卸过程中产生的夹带空气是粉尘扩散的主要原因。局部排气是控制工业污染物扩散的最有效手段。为了研究排气罩的流场扰动及对夹带空气的控制效果。首先,建立了排风罩控制颗粒流下落撞击壁面引起的夹带气流的数值模型。其次,用实验数据对数值模型进行了验证。最后,以排风速度、排风罩尺寸和排风罩位置为变量,采用CFD-DEM耦合方法对排风罩的夹带风控制进行了分析。结果表明,当排风速度为7.5 m/s,排风罩直径为125 mm,排风罩位置与颗粒流二次壁撞击点齐平时,控制夹带风效果最佳。首创了相对速度恢复系数来分析这三个变量对夹带气流流场的影响程度。研究发现,排风罩尺寸对夹带气流速度分布影响最大,排风风速次之,排风罩位置影响最小。图形抽象
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引用次数: 0
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Granular Matter
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