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Mobile screening unit: capacity and optimum design 移动筛分机:容量和优化设计
IF 2.9 3区 工程技术 Pub Date : 2026-01-13 DOI: 10.1007/s10035-025-01611-x
Mehmet Umut Kaya, Ramazan Karakuzu, Emre Ceylan

Screening units, which are essential machines across industries where improvement studies are needed today, have gained importance efficiency and energy saving. In this study, the screening process of the copper ore pile was analysed using the discrete element method (DEM) employing the geometry and feeding conditions of the mobile screening unit. Using initialanalyses, the effects of screen rotation speed and pile volume for different mass distributions are evaluated to identify the most effective configuration. The effect of hole geometry and mass distribution was examined by modifying the size distribution of the pile. Efficiency and capacity calculations were performed by increasing the pile’s feeding volume with equal mass distribution. In this study, which aims to identify the conditions under which the most efficient and highest-capacity screening operation occurs, improvements were made to the screen design. In addition, the wear analysis was simulated, and the effect of changes in feeding conditions on the screen life was investigated. The results highlighted that the screen design to be used in the screening operation is directly affected by the pile characteristics, demonstrating the significance of DEM-based modelling in industrial screening optimization.

Graphical Abstract

筛选装置是当今需要改进研究的行业中必不可少的机器,具有重要的效率和节能作用。本文利用移动筛分装置的几何形状和进料条件,采用离散元法(DEM)对铜矿石堆的筛分过程进行了分析。通过初步分析,评估了筛速和桩体积对不同质量分布的影响,以确定最有效的配置。通过改变桩的尺寸分布,考察了孔几何形状和质量分布的影响。在质量分布相等的情况下,增加桩的进料体积,进行效率和容量计算。在本研究中,旨在确定最有效和最高容量筛选操作发生的条件,对筛选设计进行了改进。此外,还模拟了磨损分析,研究了进料条件的变化对筛网寿命的影响。结果表明,筛分作业中采用的筛分设计直接受到桩身特性的影响,说明了基于dem的建模在工业筛分优化中的重要意义。图形抽象
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引用次数: 0
Coupled fluid–solid simulation of matric suction and resilient modulus in subgrade soils under moisture variation 水分变化下路基土基质吸力与弹性模量的流固耦合模拟
IF 2.9 3区 工程技术 Pub Date : 2026-01-13 DOI: 10.1007/s10035-025-01594-9
Xue Luo, Zesong Zeng

Moisture content critically influences the matric suction and stress distribution within subgrade soils, directly affecting their load-bearing capacity. Understanding the internal mechanisms by which moisture variations degrade subgrade performance is essential. This study proposes a novel coupled simulation method based on the Volume of Fluid (VOF) theory to fully resolve the relationship between matric suction and stress conditions among the air–water–solid phases in unsaturated subgrades. By coupling Computational Fluid Dynamics (CFD) with the Discrete Element Method (DEM), the proposed approach incorporates phase fraction modeling to capture particle interactions and quantify the drag forces between phases. The results demonstrate that using phase fractions enables effective modeling of matric suction variations at the pore scale. The proposed method accurately captures the intermediate suction range (104–106 kPa), with errors below 2% in low suction scenarios. It provides detailed insights into particle-scale stress redistribution under varying moisture conditions. Furthermore, the numerical simulations of resilient modulus of subgrade soils matches well laboratory measurements, with deviations within 3–5%, confirming the reliability and predictive capability of the proposed numerical approach.

Graphical Abstract

含水率对路基土的吸力和应力分布有重要影响,直接影响路基土的承载能力。了解湿度变化降低路基性能的内部机制是必不可少的。本文提出了一种基于流体体积(VOF)理论的新型耦合模拟方法,以充分解决非饱和路基中空气-水-固相之间的基质吸力与应力条件的关系。该方法将计算流体力学(CFD)与离散元法(DEM)相结合,结合相分数建模来捕获颗粒相互作用并量化相间阻力。结果表明,使用相分数可以有效地模拟孔隙尺度上的基质吸力变化。该方法准确捕获了中间吸力范围(104-106 kPa),在低吸力情况下误差低于2%。它提供了在不同湿度条件下颗粒尺度应力再分配的详细见解。此外,路基土弹性模量的数值模拟与实验室测量结果吻合较好,偏差在3-5%以内,证实了所提数值方法的可靠性和预测能力。图形抽象
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引用次数: 0
Strength and deformation of unsaturated recompacted loess: a multi-scale study via experiments and DEM simulations 非饱和再压实黄土的强度与变形:基于试验和DEM模拟的多尺度研究
IF 2.9 3区 工程技术 Pub Date : 2026-01-13 DOI: 10.1007/s10035-025-01604-w
Yingpeng Fu, Linfei Wu, Hongjian Liao, Yao Li, Longlong Lv

Understanding the strength and deformation behavior of recompacted loess is essential for the stability assessment of man-made geotechnical structures in loess regions. While numerous studies have examined the macroscopic mechanical properties of unsaturated recompacted loess, the underlying particle-scale micromechanical deformation mechanisms remain inadequately explored. In this study, a series of drained triaxial tests were conducted on unsaturated recompacted loess under varying matric suctions and mean net stresses to investigate their effects on strength and deformation behavior. The experimental results indicate that higher matric suction increases deviatoric stress due to suction-induced apparent cohesion, whose influence weakens with increasing mean net stress. Moreover, all specimens exhibit continuous volumetric contraction during shearing, consistent with the strain-hardening behavior observed in the stress–strain curves. To interpret these observations from a micromechanical perspective, the original Hill contact model within the discrete element method (DEM) framework was modified by incorporating suction-dependent micromechanical parameters. The modified model was calibrated and validated against laboratory data, showing good agreement in reproducing both stress–strain and volumetric deformation behaviors. Further micromechanical analysis reveals that suction enhances capillary bonding at low net stress, but its influence diminishes as the mean net stress increases. Specifically, at low net stress, higher suction results in a greater proportion of tensile (i.e., capillary) contacts and slightly reduced particle displacements, indicating stronger interparticle bonding. As the mean net stress increases, particle displacements become slightly larger and contact stability is primarily governed by vertical contact forces rather than suction effects. These micromechanical insights are consistent with the experimental observations, thereby establishing a clear link between particle-scale interactions and macroscopic mechanical responses.

Graphical Abstract

了解复压黄土的强度和变形特性对黄土地区人工土工结构的稳定性评价至关重要。虽然已有大量研究考察了非饱和再压实黄土的宏观力学特性,但其潜在的颗粒尺度微观力学变形机制仍未得到充分探讨。在不同的基质吸力和平均净应力条件下,对非饱和再压黄土进行了一系列排水三轴试验,研究了它们对强度和变形行为的影响。实验结果表明,较高的基质吸力会增加因吸力引起的表观黏聚而产生的偏应力,其影响随平均净应力的增加而减弱。此外,所有试件在剪切过程中均表现出连续的体积收缩,这与应力-应变曲线中观察到的应变硬化行为一致。为了从微观力学的角度解释这些观察结果,在离散元法(DEM)框架内修改了原始的Hill接触模型,加入了与吸力相关的微观力学参数。修正后的模型与实验室数据进行了校准和验证,在再现应力-应变和体积变形行为方面表现出良好的一致性。进一步的微观力学分析表明,在低净应力下,吸力增强了毛细键合,但随着平均净应力的增加,吸力的影响减弱。具体来说,在低净应力下,较高的吸力会导致更大比例的拉伸(即毛细)接触,颗粒位移略有减少,表明颗粒间的结合更强。随着平均净应力的增加,颗粒位移变大,接触稳定性主要受垂直接触力而不是吸力的影响。这些微观力学见解与实验观察一致,从而在粒子尺度相互作用和宏观力学响应之间建立了明确的联系。图形抽象
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引用次数: 0
A two-stage modification of the Dodds model for partial coordination number and contact proportion in dense 2D bidisperse granular packings with large size ratios 大尺寸比致密二维双分散颗粒填料部分配位数和接触比例的Dodds模型的两阶段修正
IF 2.9 3区 工程技术 Pub Date : 2026-01-13 DOI: 10.1007/s10035-025-01610-y
Jing Wang, Changyu Shi, Daosheng Ling

Predicting partial coordination numbers and contact proportions among different contact types is essential for developing theoretical models that link local contact characteristics to the macroscopic mechanical behavior of disordered multicomponent packings. The original Dodds model performs well for binary mixtures with small size ratios but has limited applicability to systems with large size ratios (α > 6.46). This study systematically analyzes the range of small-particle area fractions (f_{s}) over which the two-dimensional (2D) Dodds model remains valid for binary mixtures with α > 6.46 under gravity-free packing conditions. The results indicate the model provides reliable predictions when (f_{s}) exceeds the optimal value (f_{s}^{{{text{opt}}}}), which corresponds to the maximum packing density, but exhibits large errors when (f_{s} < f_{s}^{{{text{opt}}}}), where the discrepancies between the theoretical configuration and the actual packing structure become non-negligible. To address this limitation, a two-stage modification of the Dodds model is introduced. First, a portion of non-rattler small particles is distributed, followed by the redistribution of the remaining ones around the initially placed particles to approximate realistic local configurations. The modified contact statistics are then derived under simplified assumptions. Predictions from both the original and modified models are validated against discrete element method simulations for 2D dense binary assemblies with α = 7, 9, 12, and 16, and experimental data for α = 7, 9. The modified model improves predictions for α > 6.46 and (f_{s} < f_{s}^{{{text{opt}}}}), providing a framework for extending structural modeling approaches to multicomponent mixtures with large size ratios and to more complex three-dimensional systems.

Graphical Abstract

预测不同接触类型之间的部分配位数和接触比例对于建立将局部接触特性与无序多组分填料的宏观力学行为联系起来的理论模型至关重要。原始的Dodds模型对小尺寸比的二元混合物表现良好,但对大尺寸比的系统适用性有限(α &gt; 6.46)。本研究系统地分析了在无重力填料条件下,二维(2D) Dodds模型对含α &gt; 6.46的二元混合物有效的小颗粒面积分数(f_{s})范围。结果表明,当(f_{s})超过最优值(f_{s}^{{{text{opt}}}})(对应最大填料密度)时,模型提供了可靠的预测,但当(f_{s} < f_{s}^{{{text{opt}}}})时,模型误差较大,理论配置与实际填料结构之间的差异变得不可忽略。为了解决这一限制,引入了对Dodds模型的两阶段修改。首先,分配一部分非响尾蛇小颗粒,然后在初始放置的颗粒周围重新分配剩余的颗粒,以近似实际的局部配置。然后在简化的假设下推导出修正后的接触统计量。通过离散元法模拟α = 7,9,12,16的二维致密二元组合,以及α = 7,9的实验数据,验证了原始模型和修正模型的预测结果。修正后的模型改进了对α &gt; 6.46和(f_{s} < f_{s}^{{{text{opt}}}})的预测,为将结构建模方法扩展到具有大尺寸比的多组分混合物和更复杂的三维系统提供了框架。图形摘要
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引用次数: 0
Characterization of dispersion behavior of granular particles using laser diffraction and principal component analysis 用激光衍射和主成分分析表征颗粒的色散行为
IF 2.9 3区 工程技术 Pub Date : 2026-01-13 DOI: 10.1007/s10035-025-01612-w
Daisuke Sasakura, Sho Kimura

The dispersion of granulated particles in a liquid is an important process that significantly affects the quality, stability, and functionality of industrial products. It is also a phenomenon of interest in fundamental science. Changes in the particle size distribution (PSD) in a suspension of granules are widely used as indicators of the progression of various dispersion behaviors. In this study, we used the time-domain laser diffraction method to observe dispersion in a granular suspension. We then applied principal component analysis (PCA) to analyze the measurement data, which were obtained as a time series, and extract the characteristic changes in particle size during the dispersion. By extracting the principal components from multidimensional data using PCA, we could characterize the dispersion-phase behavior and separate the peak components, which could not be captured by conventional analyses using representative values such as percentiles. In particular, by applying the PCA method—commonly used in spectroscopy—to PSD data, we obtained new insights suggesting the presence of complex dispersion pathways and intermediates. The findings of this study advance our understanding of granule dispersion dynamics and help establish a new framework for analyzing particle dispersion processes, which can assist in particle design, formulation optimization, and extending scientific knowledge in this area.

颗粒在液体中的分散是一个重要的过程,它显著影响工业产品的质量、稳定性和功能。这也是一种对基础科学感兴趣的现象。颗粒悬浮液中粒径分布(PSD)的变化被广泛用作各种分散行为进展的指标。在本研究中,我们使用时域激光衍射方法来观察颗粒状悬浮液中的分散。然后,利用主成分分析(PCA)对作为时间序列的测量数据进行分析,提取颗粒粒径在分散过程中的特征变化。通过使用主成分分析从多维数据中提取主成分,我们可以表征色散相行为并分离出峰值成分,这是使用百分位数等代表性值的传统分析无法捕获的。特别是,通过将光谱中常用的PCA方法应用于PSD数据,我们获得了新的见解,表明存在复杂的色散途径和中间体。本研究的发现促进了我们对颗粒分散动力学的理解,并有助于建立一个分析颗粒分散过程的新框架,有助于颗粒设计,配方优化和扩展该领域的科学知识。
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引用次数: 0
Study on meso-mechanical mechanism and permeability evolution of sandstone based on the FDM-DEM coupling method 基于FDM-DEM耦合方法的砂岩细观力学机制及渗透率演化研究
IF 2.9 3区 工程技术 Pub Date : 2026-01-05 DOI: 10.1007/s10035-025-01605-9
Er-Bo Wang, Zhi-Feng Wang, Ya-Qiong Wang

The hydro-mechanical coupling interaction of the sandstone is an essential scientific issue in geological and geotechnical fields, which always holds the key to understanding the meso-mechanism underlying the water-induced geohazards such as water inrush and piping erosion. In this study, a new fluid–solid coupled numerical method is developed by combining the finite difference method (FDM) with the discrete element method (DEM). The proposed FDM-DEM coupling method not only solves the seepage field through FDM discretization but also dynamically updates the permeability by explicitly capturing fracture initiation and propagation within sandstone. A representative case of hydro-mechanical coupling interaction of the sandstone was used to validate the accuracy of the proposed method. The effects of confining pressure and seepage pressure on the mechanical properties and permeability evolution of sandstone were evaluated by normalizing the test conditions. Moreover, the evolution laws of the fluid velocity field, particle displacement field, and fractures within the sandstone under the hydro-mechanical were discussed. The distribution characteristics of normal and tangential contact forces within the sandstone were studied. All the numerical results were in good agreement with the experimental or analytical results reported in literatures. The results of the study can provide a new insight into the meso-mechanics of complicated fluid–solid interaction in sandstone.

砂岩的水-力耦合相互作用是地质和岩土工程领域的重要科学问题,是理解突水和管道侵蚀等水致地质灾害细观机制的关键。本文将有限差分法(FDM)与离散元法(DEM)相结合,提出了一种新的流固耦合数值方法。提出的FDM- dem耦合方法不仅通过FDM离散化求解渗流场,而且通过显式捕捉砂岩内部裂缝的起裂和扩展动态更新渗透率。以砂岩的水-力耦合相互作用为例,验证了所提方法的准确性。通过正规化试验条件,评价围压和渗流压力对砂岩力学性能和渗透率演化的影响。讨论了流体力学作用下砂岩内部流体速度场、颗粒位移场和裂缝的演化规律。研究了砂岩内部法向接触力和切向接触力的分布特征。所有数值计算结果与文献报道的实验或分析结果吻合良好。研究结果为砂岩复杂流固相互作用的细观力学提供了新的认识。
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引用次数: 0
Image brightness analysis as a tool for strain measurement in photo-elastic compression tests on PDMS granulate 图像亮度分析作为PDMS颗粒光弹性压缩试验中应变测量的工具
IF 2.9 3区 工程技术 Pub Date : 2025-12-19 DOI: 10.1007/s10035-025-01603-x
Danuta Leśniewska, Justyna Sławińska-Budzich, Barbara Świtała, Muzafar Ali Kalwar, Magdalena Pietrzak

The paper presents the behaviour of samples made of self-manufactured polydimethylsiloxane (PDMS) grains in a photo-elastic confined uniaxial compression test. PDMS particles were produced using the water-based method, resulting in grain shapes that are close to spherical, with diameters ranging from 2.0 to 16.0 mm. The samples tested were of the same size; however, they consisted of grains of different fractions, diameter spans, and aspect ratios relative to the dimensions of the test box. They were subjected to a load-unload cycle according to several scenarios, first to determine the load that induces a measurable photo-elastic effect. To study the potential relationship between the uniaxial strain calculated based on the change in a sample’s height and the corresponding optical parameters, a parallel analysis was conducted using the average image brightness. It led to the proposal of standardised strain and brightness parameters, which reduced the influence of loading scenarios and camera settings on the test results, allowing for the study of the other factors. On this basis, a unique relationship has been found between normalised uniaxial strain and normalised relative average image brightness, encompassing both loading and unloading regimes. In contrast, two calibration curves are required to calculate stress from brightness. The most interesting finding is that, despite the different force network structures observed in the uniaxial compression test, they do not appear to affect the behaviour of the granular samples on a macro-scale.

Graphical abstract

本文介绍了自制聚二甲基硅氧烷(PDMS)颗粒样品在光弹性单轴受限压缩试验中的性能。采用水基方法制备PDMS颗粒,得到的颗粒形状接近球形,直径范围为2.0至16.0 mm。测试的样本大小相同;然而,它们由不同分数的颗粒、直径跨度和相对于测试箱尺寸的纵横比组成。他们根据几种情况进行了加载-卸载循环,首先确定引起可测量的光弹性效应的负载。为了研究基于样品高度变化计算的单轴应变与相应光学参数之间的潜在关系,使用平均图像亮度进行并行分析。这导致了标准化应变和亮度参数的提出,减少了加载场景和相机设置对测试结果的影响,从而可以研究其他因素。在此基础上,发现了归一化单轴应变和归一化相对平均图像亮度之间的独特关系,包括加载和卸载制度。相比之下,根据亮度计算应力需要两条校准曲线。最有趣的发现是,尽管在单轴压缩试验中观察到不同的力网络结构,但它们在宏观尺度上似乎并不影响颗粒样品的行为。图形抽象
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引用次数: 0
A study on the influence of particle shape on the breakage strength of calcareous granular material 颗粒形状对钙质颗粒材料断裂强度影响的研究
IF 2.9 3区 工程技术 Pub Date : 2025-12-11 DOI: 10.1007/s10035-025-01598-5
Hongwei Yang, Shunkai Liu, Zhaoyi Li, Wei Hu, Mohammed Ashiru, Ali Shamshad, Chuanfeng Fang, Zongtang Zhang

The shape of particles is an inherent property that significantly influences the breakage strength of calcareous granular material, but the quantitative relationship between these factors remains unclear. In this study, the shape indicators of calcareous sand particles were calculated using three-dimensional scanning results. Subsequently, uniaxial compression tests were conducted to obtain the breakage strength of calcareous sand, and the influence of shape variations on breakage strength was determined. The results indicate that as the aspect ratio of particles decreases or sphericity increases, the average breakage strength (( sigma _{{text{m}}} )), characteristic breakage strength (( sigma _{{text{0}}} )), and theoretical average breakage strength ((bar{sigma})) of calcareous sand all decrease progressively. Furthermore, the required breakage energy also declines, following a nearly linear trend. Both breakage strength and energy of calcareous sand exhibit a Weibull distribution, with the Weibull modulus (m) for breakage strength ranging between 1 and 2, and for breakage energy ranging between 4.48 and 6.49. These findings provide valuable insights for theoretical research, engineering practice, and numerical simulations.

颗粒形状是影响钙质颗粒材料断裂强度的一种内在特性,但这些因素之间的定量关系尚不清楚。本研究利用三维扫描结果计算钙质砂粒的形状指标。随后进行单轴压缩试验,获得钙质砂的破碎强度,确定形状变化对破碎强度的影响。结果表明:随着颗粒长径比的减小或球度的增大,钙质砂的平均断裂强度(( sigma _{{text{m}}} ))、特征断裂强度(( sigma _{{text{0}}} ))和理论平均断裂强度((bar{sigma}))均呈递减趋势;此外,所需的断裂能量也呈近似线性趋势下降。钙质砂的破坏强度和破坏能均服从威布尔分布,破坏强度的威布尔模量(m)在1 ~ 2之间,破坏能的威布尔模量(m)在4.48 ~ 6.49之间。这些发现为理论研究、工程实践和数值模拟提供了有价值的见解。
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引用次数: 0
Solitary wave expansion and impact decimation in short inverse tapered granular chains 短反锥形颗粒链中的孤波膨胀与冲击分解
IF 2.9 3区 工程技术 Pub Date : 2025-12-10 DOI: 10.1007/s10035-025-01601-z
Elinor Bogale, Surajit Sen

We present a simple, strongly nonlinear and short inverse tapered granular alignment (radii small to big) that can transform an impulse into a progressively wider and slower moving solitary wave. The system curiously also serves as an impact dispersion system for an impulse initiated at the smallest grain.

AbstractSection Graphical Abstract

Solitary wave expansion in the Inverse Tapered Chain

我们提出了一种简单的、强非线性的、短逆锥形颗粒排列(半径从小到大),它可以将脉冲转变为一个逐渐变宽、变慢的移动孤立波。奇怪的是,该系统还可以作为一个冲击分散系统,用于从最小颗粒开始的脉冲。摘要反锥链中的孤波展开
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引用次数: 0
Jet formation during an abrupt interruption in the gravity drainage system- effect of the contraction index of exit geometry 重力排水系统突然中断时射流的形成——出口几何收缩指数的影响
IF 2.9 3区 工程技术 Pub Date : 2025-12-05 DOI: 10.1007/s10035-025-01600-0
Sourabh Mukhopadhyay, Prasanta Kumar Das, Neerav Abani

The abrupt interruption due to the closure of the valve during the gravity-driven drainage of a liquid and granular medium results in the backflow of materials, which is widely encountered during pneumatic conveying. This phenomenon bears a strong resemblance to the classical water hammer effect, which is reported for the first time by the present authors in “Backward flow and jet formation of liquid and granular medium in a gravity drainage system following a sudden valve closure”, Powder Technology, Volume 438 (2024). Under specific conditions, one may encounter jet formation at the free surface. The current article produces a computational investigation on the effect of the rate of contraction on the backflow of materials and jet formation. Detailed parametric research is executed to characterize and compare the phenomenon for both the flowing medium,—liquid, and granular matter with the variation of rate of contraction. The Rayleigh Plateau instability led interesting phenomenon of jet rupture is also articulated in this article during the collapse of the long liquid jet at a lower level of rate of contraction (r (as described in Eq. 18) < 1). The current article addresses the effect weber number (We) on the jet rupture and energy dissipation due to jet rupture during the collapse of it. The present article also introduces the formation of a hollow granular jet at a lower level of r (r = 0.27) due to the introduction of a long reducer between the drainage tube and the extension line and drastic reduction of bulk density of the jet. The investigation is further extended to understand and differentiate the evolution and collapse of hollow and solid jet. The comparison of the energy dissipation during the formation and collapse of both the jets is studied too.

Graphical Abstract

在流体和颗粒介质的重力驱动排水过程中,由于阀门关闭而突然中断,导致物料倒流,这是气力输送过程中普遍遇到的问题。这一现象与经典的水锤效应非常相似,本文作者在《重力排水系统中液体和颗粒介质在阀门突然关闭后的反向流动和射流形成》中首次报道了水锤效应,《粉末技术》,第438卷(2024)。在特定条件下,自由表面可能会形成射流。本文对收缩速率对材料回流和射流形成的影响进行了计算研究。进行了详细的参数研究,以表征和比较流动介质、液体和颗粒物质随收缩速率变化的现象。在较低收缩率(r(如式18)<; 1所述)的水平下,长液体射流坍塌时,瑞利高原不稳定性导致的射流破裂现象也在本文中得到阐述。本文讨论了韦伯数(We)对射流破裂和崩塌过程中射流破裂引起的能量耗散的影响。本文还介绍了在较低的r (r = 0.27)水平下,由于在引流管和延长线之间引入长减速器,射流的容重急剧降低而形成空心颗粒射流的情况。进一步扩展研究,以了解和区分中空和固体射流的演化和崩塌。并对两种射流形成和坍缩过程中的能量耗散进行了比较。图形抽象
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引用次数: 0
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Granular Matter
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