Analysis of Thermo-Hydrodynamic Lubrication of Three-Lobe Semi-Floating Ring Bearing Considering Temperature–Viscosity Effect and Static Pressure Flow

IF 4.7 3区 材料科学 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC ACS Applied Electronic Materials Pub Date : 2024-04-18 DOI:10.3390/lubricants12040140
Jiwei Dong, Huabing Wen, Junchao Zhu, Junhua Guo, Chen Zong
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Abstract

High-power diesel engine turbochargers predominantly utilize floating ring bearings as their primary supporting components. To further enhance their load capacity, multi-lobe noncircular bearings have been progressively employed. This study focuses on the investigation of noncircular three-lobe SFRBs (semi-floating ring-bearing structures) in marine turbochargers. Employing the half-step center Finite Difference Method (FDM) and the Newton–Raphson iterative procedure, the impact of operational parameters such as the journal speed, external load, oil supply pressure, and oil supply temperature on the static and dynamic characteristics of the inner oil film is analyzed. Subsequently, the accuracy of the theoretical model is validated through a comparative analysis of simulation results obtained from Dyrobes and Fluent. The findings indicate that as the oil supply pressure and temperature increase, the temperature rise and maximum oil film pressure of the three-lobe SFRBs gradually decrease, while the oil film thickness progressively increases, thereby significantly improving the lubrication state. The load capacity of the three-lobe SFRBs is primarily sustained by the bottom tile, where wall friction is most likely to occur. Additionally, within the actual speed range, the stiffness and damping of the three-lobe SFRBs exhibit noticeable nonlinear characteristics.
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考虑温度-粘度效应和静压流的三叶半浮环轴承热流体动力润滑分析
大功率柴油发动机涡轮增压器主要采用浮动环轴承作为主要支撑部件。为了进一步提高其承载能力,多叶非圆轴承已被逐步采用。本研究重点探讨了船用涡轮增压器中的非圆形三叶 SFRB(半浮动环形轴承结构)。采用半步中心有限差分法(FDM)和牛顿-拉斐森(Newton-Raphson)迭代程序,分析了轴颈转速、外载荷、供油压力和供油温度等运行参数对内油膜静态和动态特性的影响。随后,通过对 Dyrobes 和 Fluent 仿真结果的对比分析,验证了理论模型的准确性。研究结果表明,随着供油压力和温度的增加,三叶 SFRB 的温升和最大油膜压力逐渐降低,而油膜厚度逐渐增加,从而显著改善了润滑状态。三叶 SFRB 的承载能力主要由最容易发生壁面摩擦的底瓦来维持。此外,在实际速度范围内,三叶 SFRB 的刚度和阻尼表现出明显的非线性特征。
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来源期刊
CiteScore
7.20
自引率
4.30%
发文量
567
期刊介绍: ACS Applied Electronic Materials is an interdisciplinary journal publishing original research covering all aspects of electronic materials. The journal is devoted to reports of new and original experimental and theoretical research of an applied nature that integrate knowledge in the areas of materials science, engineering, optics, physics, and chemistry into important applications of electronic materials. Sample research topics that span the journal's scope are inorganic, organic, ionic and polymeric materials with properties that include conducting, semiconducting, superconducting, insulating, dielectric, magnetic, optoelectronic, piezoelectric, ferroelectric and thermoelectric. Indexed/​Abstracted: Web of Science SCIE Scopus CAS INSPEC Portico
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