Effects of Over-burnt Bricks on Gradation, Water Absorption and Specific Gravity of Aggregates, Workability and Compressive Strength of Concrete

Ajay Kumar, Jansher Khan, Rameez Ali Bangwar
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Abstract

Demand of bricks is increasing day by day by the requirement of new structures. Due to manufacturing of bricks, over-burnt bricks are also made. Generally over-burnt bricks are the waste materials which is generally used for dumping purpose and sometime it is thrown in useful land that create social and environmental problems. Therefore, this material should be properly treated, recycled and used in concrete as coarse aggregate. In this research work, six (06) batches were made with 1:2:4 mix and 0.5 water cement ratio. Each batch consists of five (05) samples. Six (06) batches were made with 0%, 20%, 40%, 60%, 80% and 100% replacement of natural coarse aggregates with over-burnt bricks aggregates. The outcome of study reveals that the gradation of both the aggregates shows same pattern and the trend of curve was almost similar, with minor difference in range values over a sieve. The water absorption of over-burnt bricks aggregates was more than the water absorption of natural coarse aggregates and the specific gravity of over-burnt bricks aggregates was less than the specific gravity of natural coarse aggregates. The result of slump test shows that there was continuous decrease in workability of concrete mix, as replacement of over-burnt bricks aggregates increased. 30 concrete cubes of (6” x 6” x 6”) size were prepared and cured for 28 days followed by compressive strength. The result shows that the concrete derived from over-burnt bricks aggregates attained lower compressive strength than the regular concrete. However, the values obtained from over-burnt bricks aggregates are still acceptable, especially for reasonable levels of the replacement ratio up-to 60%. This concrete can be used in new constructions, but it is proposed to be initially utilized in low load areas.
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过烧砖对骨料级配、吸水率和比重以及混凝土工作性和抗压强度的影响
由于新建筑的需求,对砖块的需求与日俱增。在生产砖块的过程中,也会产生过烧砖。一般来说,过烧砖是一种废料,通常用于倾倒,有时也会被扔到有用的土地上,造成社会和环境问题。因此,应妥善处理和回收这些材料,并将其用作混凝土的粗骨料。在这项研究工作中,采用 1:2:4 的混合比例和 0.5 的水灰比制作了六(06)批混凝土。每批包括五(05)个样品。六(06)批次样品分别用 0%、20%、40%、60%、80% 和 100% 的过烧砖骨料替代天然粗骨料。研究结果表明,两种骨料的级配显示出相同的模式,曲线趋势也几乎相似,只是筛上的范围值略有不同。过烧砖集料的吸水率高于天然粗集料的吸水率,过烧砖集料的比重小于天然粗集料的比重。坍落度试验结果表明,随着过烧砖骨料替代量的增加,混凝土拌合物的工作性持续下降。制备了 30 个尺寸为(6 英寸 x 6 英寸 x 6 英寸)的混凝土立方体,养护 28 天后进行抗压强度测试。结果表明,使用过烧砖骨料制成的混凝土抗压强度低于普通混凝土。不过,过烧砖骨料的抗压强度值仍然可以接受,尤其是在合理的替代率水平(最高达 60%)下。这种混凝土可用于新建筑,但建议首先用于低荷载地区。
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