High-frequency optimally windowed chirp rheometry for rapidly evolving viscoelastic materials: Application to a crosslinking thermoset

Abstract

Knowledge of the evolution in the mechanical properties of a curing polymer matrix is of great importance in composite parts or structure fabrication. Conventional rheometry, based on small amplitude oscillatory shear, is limited by long interrogation times. In rapidly evolving materials, time sweeps can provide a meaningful measurement albeit at a single frequency. To overcome this constraint, we utilize a combined frequency- and amplitude-modulated chirped strain waveform in conjunction with a homemade sliding plate piezo-operated rheometer (PZR) and a dual-head commercial rotational rheometer (Anton Paar MCR 702) to probe the linear viscoelasticity of these time-evolving materials. The direct controllability of the PZR, resulting from the absence of any kind of firmware and the microsecond actuator-sensor response renders this device ideal for exploring the advantages of this technique. The high frequency capability allows us to extend the upper limits of the accessible linear viscoelastic spectrum and, most importantly, to shorten the length of the interrogating strain signal (OWCh-PZR) to subsecond scales, while retaining a high time-bandwidth product. This short duration ensures that the mutation number (NMu) is kept sufficiently low, even in fast-curing resins. The method is validated via calibration tests in both instruments, and the corresponding limitations are discussed. As a proof of concept, the technique is applied to a curing vinylester resin. The linear viscoelastic (LVE) spectrum is assessed every 20 s to monitor the rapid evolution in the time and frequency dependence of the complex modulus. Comparison of the chirp implementation, based on parameters such as duration of the experiment, sampling frequency, and frequency range, in a commercial rotational rheometer with the PZR provides further information on the applicability of this technique and its limitations. Finally, FTIR spectroscopy is utilized to gain insights into the evolution of the chemical network, and the gap dependence of the evolving material properties in these heterogeneous systems is also investigated.