Defects in castings during high‑pressure casting and measures to prevent their formation

V. I. Chechukha, M. A. Sadokha
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Abstract

The article presents a list of defects in castings formed during high‑pressure casting. It has been established that each cause that creates conditions for the formation of specific defects in castings is interconnected with the incorrect setting of specific casting technological parameters. Measures to prevent the formation of defects have been determined depending on the casting technological parameters, operating modes of the mold, application of release lubricant, and alloy preparation. To ensure high quality of produced castings, it is necessary to minimize the influence of the human factor during the casting process. This can be achieved by using modern foundry equipment, high‑quality charge and auxiliary materials, and by applying automated high‑pressure casting complexes in serial and mass production.
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高压铸造过程中铸件的缺陷及防止缺陷形成的措施
文章列举了高压铸造过程中形成的铸件缺陷。已经确定,为铸件中特定缺陷的形成创造条件的每个原因都与特定铸造技术参数的错误设置有关。根据铸造技术参数、模具运行模式、脱模润滑剂的应用和合金制备,确定了防止缺陷形成的措施。为了确保生产出高质量的铸件,有必要在铸造过程中尽量减少人为因素的影响。这可以通过使用现代化的铸造设备、高质量的炉料和辅助材料,以及在批量和大规模生产中应用自动化高压铸造综合设备来实现。
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