Method of improving the production manufacturability of the product design

B. Bazrov, M. Kheifetz
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Abstract

Due to the customization of production, it becomes especially important to test the design of the product for manufacturability at all stages of its creation. A method is proposed to improve the manufacturability of the product design at the stage of developing the working documentation of the product, based on its evaluation by summing the coefficients of manufacturability. The method consists in constructing a regression series of product design characteristics according to the degree of reduction of their impact on the complexity of the design and establishing the sequence of its improvement. It is recommended to improve manufacturability and reduce the labor intensity of manufacturing a product, to pay attention from the beginning to methods for achieving accuracy during assembly, as well as the use of the maximum number of purchased parts in assemblies; then on the repeatability of the types of connections of parts in the design, reducing the number of types and laboriousness of making connections, and finally on the repeatability of parts in the overall design, the maximum use of borrowed parts. It is shown that the typification of processes and the unification of structures can be effectively dealt with at the level of large associations (holdings, concerns) and especially industries.
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提高产品设计生产可制造性的方法
由于生产的定制化,在产品设计的各个阶段对产品的可制造性进行测试变得尤为重要。本文提出了一种方法,在编制产品工作文件阶段,通过对可制造性系数求和来评估产品设计的可制造性,从而提高产品设计的可制造性。该方法包括根据产品设计特征对设计复杂性影响的降低程度构建产品设计特征回归序列,并确定其改进顺序。建议为了提高可制造性和降低制造产品的劳动强度,从一开始就注意在装配过程中实现精度的方法,以及在装配中最大限度地使用外购零件;然后注意设计中零件连接类型的可重复性,减少连接类型的数量和连接的费力程度;最后注意总体设计中零件的可重复性,最大限度地使用借用零件。这表明,在大型联合企业(控股公司、企业),特别是工业层面,可以有效地实现流程的类型化和结构的统一。
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