Influence of Substrate Surface Quality on Electro-Spark Alloying

A. A. Burkov, A. Yu. Bytsura
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Abstract

Deposition of protective coatings improves the corrosion resistance and tribological behavior of the surfaces of metallic components. However, surface preparation prior to coating application increases the cost per unit area of the coating. Substrates made of St3 steel with surface roughness Ra ranging from 0.01 to 0.597 μm were prepared, including those with a layer of rust, and were subjected to electro-spark deposition of Cr–Fe–Cu coatings. The performed studies led to the conclusion that the initial surface roughness of St3 steel does not affect the nature of material deposition during the electro-spark alloying (ESA) and the structure of the deposited coatings. This is unequivocally confirmed by the data on heat resistance and tribological properties of the coatings. Electro-spark treatment can promote self-cleaning of the rust layer; however, complete elimination is not achieved, and large pores are formed in the coating. This significantly reduces the heat resistance and wear resistance of the coating.

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基底表面质量对电火花合金化的影响
摘要沉积保护涂层可提高金属部件表面的耐腐蚀性和摩擦学性能。然而,涂覆前的表面处理会增加涂层的单位面积成本。我们制备了表面粗糙度 Ra 在 0.01 至 0.597 μm 之间的 St3 钢基材,其中包括带锈层的基材,并对其进行了铬-铁-铜涂层的电火花沉积。研究得出的结论是,St3 钢的初始表面粗糙度不会影响电火花合金化(ESA)过程中材料沉积的性质和沉积涂层的结构。涂层的耐热性和摩擦学特性数据明确证实了这一点。电火花处理可促进锈层的自清洁,但并不能完全消除锈层,涂层中会形成较大的气孔。这大大降低了涂层的耐热性和耐磨性。
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来源期刊
Surface Engineering and Applied Electrochemistry
Surface Engineering and Applied Electrochemistry Engineering-Industrial and Manufacturing Engineering
CiteScore
1.60
自引率
22.20%
发文量
54
期刊介绍: Surface Engineering and Applied Electrochemistry is a journal that publishes original and review articles on theory and applications of electroerosion and electrochemical methods for the treatment of materials; physical and chemical methods for the preparation of macro-, micro-, and nanomaterials and their properties; electrical processes in engineering, chemistry, and methods for the processing of biological products and food; and application electromagnetic fields in biological systems.
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