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The Influence of Springing of High-Strength Steel DP780 on the Ultimate Possibilities of Its Formation during Electro-Hydraulic Stamping 高强度钢 DP780 的弹簧对电液冲压过程中最终成形可能性的影响
IF 0.9 Q3 Engineering Pub Date : 2024-04-26 DOI: 10.3103/s1068375524020066
V. M. Kosenkov, L. P. Kolomiytseva

Abstract

Using the example of stamping a box-shaped part from high-strength sheet steel by a pulsed electro-hydraulic method, the limiting possibilities of its shaping, taking into account the springing of the material, are studied. The influence of the radius of the curvature and the shape of the surface of the corners of the part on the change in the structure of high-strength steel DP780 and the appearance of defects in it is determined. Relations between the radius of the curvature of the surface of the part and the thickness of the workpiece at which there are no defects in the structure of DP780 steel and the limiting possibilities of its deformation are achieved with minimal springing of the material are obtained.

摘要 以脉冲电液法用高强度钢板冲压箱形零件为例,研究了在考虑到材料弹性的情况下,其成型的极限可能性。研究确定了曲率半径和零件边角表面形状对高强度钢 DP780 结构变化和缺陷出现的影响。得出了工件表面曲率半径与工件厚度之间的关系,在此关系下,DP780 钢的结构不会出现缺陷,并能在材料弹性最小的情况下实现极限变形。
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引用次数: 0
Composition, Structure, and Wear Resistance of Surface Nanostructures Obtained by Electric Spark Alloying of 65G Steel 65G 钢电火花合金化获得的表面纳米结构的成分、结构和耐磨性
IF 0.9 Q3 Engineering Pub Date : 2024-04-26 DOI: 10.3103/s1068375524020145
E. V. Yurchenko, G. V. Ghilețchii, S. A. Vatavu, V. I. Petrenko, D. Harea, C. Bubulinca, A. I. Dikusar

Abstract—

A combination of X-ray diffraction and X-ray fluorescence analysis has shown that the strengthened layer formed during electric spark alloying of 65G steel with a processing electrode made of the T15K6 hard alloy is a nanocrystalline material, the ratio of the crystalline and amorphous phases in which is achieved by changing the discharge energy. Since an increase in discharge energy leads to an increase in surface roughness and its amorphization, there is an optimal value of discharge energy at which maximum wear resistance of the resulting nanocomposites is achieved. At E = 0.2 J, the wear resistance of the hardened layer is 7–10 times higher than the wear resistance of the untreated surface.

摘要 结合 X 射线衍射和 X 射线荧光分析表明,用 T15K6 硬质合金制成的加工电极对 65G 钢进行电火花合金化时形成的强化层是一种纳米结晶材料,其中结晶相和非晶相的比例可通过改变放电能量来实现。由于放电能量的增加会导致表面粗糙度的增加及其非晶化,因此存在一个最佳放电能量值,在该值下所产生的纳米复合材料可达到最大耐磨性。在 E = 0.2 J 时,硬化层的耐磨性是未处理表面耐磨性的 7-10 倍。
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引用次数: 0
Design and Fabrication of a High-Performance Sensor for Formaldehyde Detection Based on Graphene-TiO2/Ag Electrode 基于石墨烯-二氧化钛/银电极的高性能甲醛检测传感器的设计与制造
IF 0.9 Q3 Engineering Pub Date : 2024-04-26 DOI: 10.3103/s1068375524020078
Muhammad Natsir, Muhammad Nurdin, Zainal Rahmad Syah, Suryani Dyah Astuti, Thamrin Azis, La Ode Muhammad Zuhdi Mulkiyan, La Ode Agus Salim, Faizal Mustapa, Ahmad Zulfan, Maulidiyah Maulidiyah

Abstract

This research explores the heightened sensitivity of the electrochemical formaldehyde detection achieved by incorporating a modified graphene paste electrode with a titanium dioxide-silver (TiO2/Ag) composite (GTA). The G-TiO2 matrix was augmented with varying masses of silver modifiers, namely, 0.2, 0.4, 0.6, and 0.8 g, aiming to establish the most effective composition for formaldehyde detection. Characterization through scanning electron microscopy and energy-dispersive X-ray spectroscopy confirmed the material’s composition, revealing GTA electrode nanocomposites consisting of carbon, oxygen, titanium, and silver with the compositions of 77.05, 19.46, 2.39, and 1.11%, respectively. An electrochemical analysis was conducted to assess the efficacy of the developed electrode in a 1 M K3[Fe(CN)6] solution. Furthermore, a real sample testing was performed to evaluate the practical utility of the electrode gauging its efficiency through the calculation of percentage recovery before and after treatment. The GTA electrode with a 0.4 g Ag modifier exhibited the optimal performance, as evidenced by a Horwitz Ratio stability test result of 1.38% and a limit of detection of 0.0168 µg/L. This research highlights the promising potential of the GTA electrode for the precise and sensitive formaldehyde detection, particularly in processed food products.

摘要 本研究探讨了通过在改性石墨烯浆电极中加入二氧化钛-银(TiO2/Ag)复合材料(GTA)来提高电化学甲醛检测灵敏度的问题。在 G-TiO2 基质中添加了不同质量的银改性剂,分别为 0.2、0.4、0.6 和 0.8 克,目的是确定最有效的甲醛检测成分。通过扫描电子显微镜和能量色散 X 射线光谱分析确认了材料的成分,发现 GTA 电极纳米复合材料由碳、氧、钛和银组成,含量分别为 77.05%、19.46%、2.39% 和 1.11%。在 1 M K3[Fe(CN)6] 溶液中进行了电化学分析,以评估所开发电极的功效。此外,还进行了实际样品测试,通过计算处理前后的回收百分比来评估电极的实际效用。使用 0.4 g Ag 改性剂的 GTA 电极表现出最佳性能,其 Horwitz 比率稳定性测试结果为 1.38%,检测限为 0.0168 µg/L。这项研究凸显了 GTA 电极在精确灵敏地检测甲醛方面的巨大潜力,尤其是在加工食品中。
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引用次数: 0
Calculation Estimation of the Relative Permittivity of Nonmagnetic Conducting Materials under the Action of Variable Conduction Current 非磁性导电材料在可变传导电流作用下的相对脆导率的计算估算
IF 0.9 Q3 Engineering Pub Date : 2024-04-26 DOI: 10.3103/s1068375524020029
M. I. Baranov

Abstract

A special case of equality of the conduction current density and the displacement current density in a homogeneous nonmagnetic conducting medium was used to consider the results of approximate calculation estimation of the relative permittivity εr of nonmagnetic conducting materials (metals and alloys), which are extensively used in electrical power engineering, electric power industry, and high-voltage pulse technology under the influence of variable (pulsed) electric currents and electromagnetic fields (EMF) with various amplitude–time parameters. It was demonstrated that, in the investigated case, at low frequencies f0 of conduction current and EMF (at a frequency on the order of 102 Hz) in the range of extremely low-frequency electromagnetic waves (EMW), the materials under consideration exhibit extremely high values of the electrophysical parameter εr (on the order of 1015). For extremely high frequencies f0 of current and EMF (at a frequency on the order of 5 × 1013 Hz) in the infrared range of EMW, these conducting materials are characterized by εr values on the order of 102–104, and in terms of the electrophysical parameter εr, they approach solid dielectrics and ferroelectrics.

摘要 利用均质非磁性导电介质中传导电流密度和位移电流密度相等的特殊情况,考虑了非磁性导电材料(金属和合金)相对介电率 εr 的近似计算估算结果,这些材料在电力工程、电力工业和高压脉冲技术中广泛使用,受具有各种幅值-时间参数的可变(脉冲)电流和电磁场(EMF)的影响。研究表明,在极低频电磁波(EMW)范围内,在传导电流和电磁场的低频 f0(频率约为 102 Hz)情况下,所研究的材料表现出极高的电物理参数εr 值(约为 1015)。在红外电磁波范围内,对于极高频率的电流和电磁场 f0(频率约为 5 × 1013 Hz),这些导电材料的εr 值约为 102-104 量级,就电物理参数εr 而言,它们接近固体电介质和铁电体。
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引用次数: 0
Influence of Substrate Surface Quality on Electro-Spark Alloying 基底表面质量对电火花合金化的影响
IF 0.9 Q3 Engineering Pub Date : 2024-04-26 DOI: 10.3103/s1068375524020030
A. A. Burkov, A. Yu. Bytsura

Abstract

Deposition of protective coatings improves the corrosion resistance and tribological behavior of the surfaces of metallic components. However, surface preparation prior to coating application increases the cost per unit area of the coating. Substrates made of St3 steel with surface roughness Ra ranging from 0.01 to 0.597 μm were prepared, including those with a layer of rust, and were subjected to electro-spark deposition of Cr–Fe–Cu coatings. The performed studies led to the conclusion that the initial surface roughness of St3 steel does not affect the nature of material deposition during the electro-spark alloying (ESA) and the structure of the deposited coatings. This is unequivocally confirmed by the data on heat resistance and tribological properties of the coatings. Electro-spark treatment can promote self-cleaning of the rust layer; however, complete elimination is not achieved, and large pores are formed in the coating. This significantly reduces the heat resistance and wear resistance of the coating.

摘要沉积保护涂层可提高金属部件表面的耐腐蚀性和摩擦学性能。然而,涂覆前的表面处理会增加涂层的单位面积成本。我们制备了表面粗糙度 Ra 在 0.01 至 0.597 μm 之间的 St3 钢基材,其中包括带锈层的基材,并对其进行了铬-铁-铜涂层的电火花沉积。研究得出的结论是,St3 钢的初始表面粗糙度不会影响电火花合金化(ESA)过程中材料沉积的性质和沉积涂层的结构。涂层的耐热性和摩擦学特性数据明确证实了这一点。电火花处理可促进锈层的自清洁,但并不能完全消除锈层,涂层中会形成较大的气孔。这大大降低了涂层的耐热性和耐磨性。
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引用次数: 0
Silicone Rubber Treatment with a Sodium Chloride Solution in the Presence of an Electric Field 在电场作用下用氯化钠溶液处理硅橡胶
IF 0.9 Q3 Engineering Pub Date : 2024-04-26 DOI: 10.3103/s1068375524020091
K. D. Poluektova, S. A. Vasilkov, A. V. Slesarenko

Abstract

High voltage silicone insulators that are placed close to coastal marine areas have the problem of salt fog depositing on their surfaces in the form of conductive droplets. Under the influence of an electric field, those droplets initiate partial discharges, which leads to the degradation of the hydrophobic properties of silicone rubber. This phenomenon, in which droplets serve as the cause of partial discharges, has been studied in considerable detail elsewhere. However, it remains unclear whether the droplets themselves, as moisture-laden areas, affect the properties of silicone rubber. The current work is focused on studying the combined effect of an AC electric field (E = 17 kV/cm) and a 4% solution of sodium chloride on the water-repellent properties of silicone rubber in the absence of electrical discharges. The results of the study show that the influence of moisture and an electric field leads to slowing down the droplet runoff from the inclined sample of Powersil 310 rubber. An AC electric field did not have a noticeable effect on the rate of water runoff; the slowdown was due to the pre-treatment of the sample with the solution.

摘要 高压硅胶绝缘子如果放置在靠近沿海海域的地方,就会出现盐雾以导电液滴的形式沉积在其表面的问题。在电场的影响下,这些液滴会引发局部放电,从而导致硅橡胶的疏水特性退化。液滴是导致局部放电的原因,这一现象已在其他地方进行了相当详细的研究。然而,液滴本身作为含水区域,是否会影响硅橡胶的性能仍不清楚。目前的工作重点是研究交流电场(E = 17 kV/cm)和 4% 的氯化钠溶液在不放电的情况下对硅橡胶憎水性的综合影响。研究结果表明,湿气和电场的影响导致 Powersil 310 橡胶倾斜样品的水滴流速减慢。交流电场对水流速度的影响并不明显;水流速度减慢是由于用溶液对样品进行了预处理。
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引用次数: 0
Experimental Studies of Hydrodynamic and Energy Characteristics of High-Voltage Electrochemical Explosion in Confined Volumes of Liquid 密闭液体体积中高压电化学爆炸的流体力学和能量特性实验研究
IF 0.9 Q3 Engineering Pub Date : 2024-04-26 DOI: 10.3103/s1068375524020133
A. P. Smirnov, O. V. Khvoshchan

Abstract

Electric, energy, and hydrodynamic characteristics of high-voltage electrochemical explosion (HVECE) in confined liquid volumes were experimentally investigated with varying the charging voltage, the stored electrical energy, and the mass of the burnt exothermic mixture. A comparison with other methods of initiating an electrical discharge under similar conditions was conducted. The obtained results showed that HVECE allows achieving a high-voltage electrical discharge with low energy losses (less than 9%) and implementing an electrical breakdown mode close to aperiodic. It was found that HVECE generates compression waves with amplitudes up to 37% and specific impulse up to 45% higher (at a charging voltage of 25 kV and above) than in the case of electrical explosion of an initiating metallic conductor under identical initial conditions. It was revealed that increasing the charging voltage leads to a linear increase in the amplitude and specific impulse of the generated compression wave. A comprehensive analysis of the dependences of energy and hydrodynamic characteristics showed that both the stored electrical energy and the interrelation of electrical parameters of the discharge circuit with the mass of the burning exothermic mixture have a significant influence on the formation of the specific impulse of the compression wave in HVECE, determining the shape of the discharge characteristics.

摘要-通过改变充电电压、存储的电能和燃烧放热混合物的质量,对密闭液体体积中高压电化学爆炸(HVECE)的电能、能量和流体动力学特性进行了实验研究。与其他在类似条件下引发放电的方法进行了比较。研究结果表明,HVECE 可以实现高压放电,且能量损耗低(小于 9%),并实现接近非周期性的电击穿模式。研究发现,在相同的初始条件下,HVECE 产生的压缩波(充电电压为 25 kV 及以上时)的振幅比金属导体起爆时高 37%,比冲量高 45%。研究表明,增加充电电压会导致产生的压缩波的振幅和比冲线性增加。对能量和流体动力学特性相关性的综合分析表明,储存的电能以及放电回路的电参数与燃烧放热混合物质量之间的相互关系对高压电子放电装置中压缩波比冲力的形成有重大影响,并决定了放电特性的形状。
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引用次数: 0
Physicochemical and Electrochemical Properties of Materials Based on Titanium Suboxides 基于亚氧化钛的材料的物理化学和电化学性质
IF 0.9 Q3 Engineering Pub Date : 2024-04-26 DOI: 10.3103/s106837552402011x
O. B. Shmychkova, V. A. Knysh, T. V. Luk’yanenko, A. B. Velichenko

Abstract

The influence of the synthesis conditions on the surface morphology, phase composition, and electrocatalytic activity of materials in oxygen and hydrogen evolution reactions was investigated. For instance, the slopes in the potential verses the logarithm of the current density dependencies during oxygen evolution were 221 and 109 mV/dec for TiO2 nanotubes and platinum-coated layers, respectively. In the latter case, small deviations may be attributed to the structural heterogeneity of the material or the developed surface of the coating. As for pristine TiO2 nanotubes, an atypical Tafel slope was observed, almost twice the theoretical value, indicating the presence of a semiconductor component in the electrode capacitance. Studies showed that the materials are n-type semiconductors. The cathodic polarization stage leads to the formation of titanium suboxides in the nanotube recovery phase, contributing to an increase in the material electrical conductivity. This also allows for the creation of a porous developed surface matrix for the electrodeposition of catalytic metal layers. Tafel slopes were calculated for the investigated materials in the hydrogen evolution reaction. For TiO2 nanotubes, a slope of 175 mV/dec was observed. The material surface was partially blocked by hydroxides, resulting in a low number of active centers for the hydrogen evolution, and the polarization curve had a steep slope. In the case of TiO2 nanotubes coated with a platinum layer, a high number of cationic vacancies in the matrix and a deficit of oxygen ions facilitated the mobility of platinum atoms, leading to the emergence of a large number of active centers for the hydrogen evolution. As a result, the Tafel slope of the polarization curve was found to be 30 mV/dec.

摘要 研究了合成条件对氧气和氢气进化反应中材料的表面形态、相组成和电催化活性的影响。例如,TiO2 纳米管和铂涂层在氧进化过程中的电位与电流密度对数关系的斜率分别为 221 和 109 mV/dec。在后一种情况下,微小的偏差可能归因于材料结构的异质性或涂层表面的发达程度。至于原始的二氧化钛纳米管,观察到一个非典型的塔菲尔斜率,几乎是理论值的两倍,表明电极电容中存在半导体成分。研究表明,这些材料是 n 型半导体。阴极极化阶段导致在纳米管恢复阶段形成钛亚氧化物,从而提高了材料的导电性。这样还能形成多孔发达的表面基质,用于电沉积催化金属层。在氢进化反应中,对所研究材料的塔菲尔斜率进行了计算。观察到二氧化钛纳米管的斜率为 175 mV/dec。材料表面部分被氢氧化物堵塞,导致氢演化的活性中心数量较少,极化曲线的斜率较陡。在涂有铂层的二氧化钛纳米管中,基体中大量的阳离子空位和氧离子的缺乏促进了铂原子的流动,从而产生了大量的氢演化活性中心。因此,极化曲线的塔菲尔斜率为 30 mV/dec。
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引用次数: 0
Electret Properties of PET/AlOx Films with a Protective Coating Based on Acrylic Copolymers 带有基于丙烯酸共聚物的保护涂层的 PET/AlOx 薄膜的驻极体特性
IF 0.9 Q3 Engineering Pub Date : 2024-04-26 DOI: 10.3103/s1068375524020157
I. A. Zagidullina, M. F. Galikhanov, A. A. Guzhova, I. I. Muratov, R. M. Garipov, A. A. Efremova

Abstract

This paper describes the study of corona electrets made of a polyethylene terephthalate (PET) laminate film with an aluminum oxide nanolayer with a protective coating based on acrylic copolymers. Those films showed rather high and stable electret properties. Furthermore, dipole polarization prevailed at the acrylic layer due to the orientation of oxygen-containing groups of atoms and macromolecular segments under the corona discharge, while injected charge carriers were located predominantly in polyethylene terephthalate layer at interfaces of both PET-aluminum oxide and amorphous-crystalline regions of the polymer.

摘要 本文介绍了对聚对苯二甲酸乙二酯(PET)层压薄膜与氧化铝纳米层以及丙烯酸共聚物保护涂层制成的电晕驻极体的研究。这些薄膜显示出相当高且稳定的驻极体特性。此外,在电晕放电下,由于原子含氧基团和大分子片段的取向,丙烯酸层普遍存在偶极极化现象,而注入的电荷载流子主要位于聚对苯二甲酸乙二醇酯层的聚对苯二甲酸乙二醇酯-氧化铝界面和聚合物的无定形-结晶界面。
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引用次数: 0
Corrosion and Electrochemical Properties of Alloys of Ni–Re Systems Alloyed with Zirconium, Hafnium, Tungsten, and Palladium 与锆、铪、钨和钯合金化的镍-铼系统的腐蚀和电化学性质
IF 0.9 Q3 Engineering Pub Date : 2024-04-26 DOI: 10.3103/s106837552402008x
V. V. Parshutin, A. M. Paramonov, A. V. Koval’

Abstract

The comparative corrosion resistance and electrochemical behavior in acidic, alkaline, and neutral media of both pure metals and the Ni–Re alloys doped with zirconium, hafnium, tungsten, and palladium were investigated. A positive effect of zirconium on the corrosion resistance of the Ni–Re alloy in all studied media was demonstrated. It is shown that the Ni–Re alloy doped with hafnium also improves corrosion resistance and compensates its reduction at introduction to a tungsten alloy. It is shown that the Ni–Re alloy doped with zirconium together with palladium has the maximum corrosion resistance.

摘要 研究了纯金属和掺杂锆、铪、钨和钯的镍-铼合金在酸性、碱性和中性介质中的抗腐蚀性和电化学行为比较。结果表明,在所有研究介质中,锆对 Ni-Re 合金的耐腐蚀性都有积极影响。结果表明,掺杂铪的镍-铼合金也能提高耐腐蚀性,并能补偿引入钨合金后降低的耐腐蚀性。结果表明,掺杂锆和钯的镍-铼合金具有最强的耐腐蚀性。
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引用次数: 0
期刊
Surface Engineering and Applied Electrochemistry
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