Influence of pyrolysis temperature on carbon deposition from the perspective of volatile evolution during the ex-situ pyrolysis-catalysis of plastic

Abstract

To better understand the mechanism of carbon deposition, the ex-situ catalytic pyrolysis of polyethylene (PE) was explored over a FeNi/Al₂O₃ catalyst, and the evolution of volatiles as well as the yield and structure of carbon products at different temperatures were analyzed in depth by an in-situ atmospheric pressure photoionization high-resolution mass spectrometry (APPI HRMS) combined with a fixed-bed reactor. The results show that raising the pyrolysis temperature (from 500 to 800 °C) reduces carbon product yield and H₂ production, and the proportion of carbon nanotubes (CNTs) in the carbon products decreases. The source of carbon products gradually shifts from liquid-phase carbon sources to gaseous-phase carbon sources. Below 700 °C, both the outer diameter and carbon interlayer spacing of CNTs decrease, while above 700 °C, they both increase along with increased distortion of carbon layers. It is also observed that the carbon layers are connected to the catalyst lattice stripes, and the interlayer spacing of carbon layers is greater than the catalyst lattice spacing. In situ mass spectrometry reveals a significant increase in the carbon number and double bond equivalent (DBE) values of volatiles with increasing pyrolysis temperature, but the rate of increase slows down after 700 °C. Volatiles from lower pyrolysis temperatures undergo severe polymerization, upon entering the catalytic zone at higher temperatures, minimizing temperature-induced distinctions. Nevertheless, it remains evident that volatiles from lower pyrolysis temperatures exhibit less pronounced polymerization when exposed to higher catalytic temperatures.