Collaborative optimization model of blast furnace raw materials and operating parameters based on intelligent calculation

IF 1.6 4区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Isij International Pub Date : 2024-04-30 DOI:10.2355/isijinternational.isijint-2023-450
Song Liu, Weijian Feng, Jun Zhao, Zhiwei Zhao, Xiaojie Liu, Ran Liu, Qing Lyu
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Abstract

Aiming at the problem of coadjustment of blast furnace raw materials and operation parameters, this paper proposes a cooptimization model of blast furnace batching that integrates Random Forest and NSGA-Ⅲ (Non-dominated Sorting Genetic Algorithm III) algorithm. First, blast furnace field data were collected for a two-year time span, and a predictive model for CO2 emissions and blast furnace permeability was constructed using the Random Forest algorithm; taking the goodness of fit (R2), mean square error (MSE) and mean absolute error (MAE) as the evaluation indexes, the R2 of the two prediction models obtained reached 0.93 and 0.96 respectively, and the MSE and MAE tended to be close to the zero value. Then, NSGA-Ⅲ was used to establish the blast furnace batching optimization model to optimally solve the batching scheme and the corresponding blast furnace operating parameters by taking the lowest batching cost, the lowest carbon dioxide emission and the maximum blast furnace permeability as the objective function, and the composition requirement of raw materials and the range limitation of operating parameters as the constraints; finally, the model was validated using the actual on-site data, and the application results showed that the output of the model conformed to the Finally, the results show that the model output meets the composition requirements and obtains a lower-cost dosage scheme than the original dosage ratio; moreover, this scheme corresponds to a blast furnace with less carbon dioxide emission, better blast furnace permeability and less slag. Therefore, the model can provide an effective reference for field operators to optimize blast furnace batching and operation.

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基于智能计算的高炉原料和操作参数协同优化模型
针对高炉原料和操作参数的协同调整问题,本文提出了一种融合随机森林算法和NSGA-Ⅲ(非支配排序遗传算法Ⅲ)算法的高炉配料协同优化模型。首先,收集了两年的高炉现场数据,利用随机森林算法构建了二氧化碳排放量和高炉透气性预测模型;以拟合优度(R2)、均方误差(MSE)和平均绝对误差(MAE)为评价指标,得到的两个预测模型的R2分别达到0.93和0.96,MSE和MAE趋近于零值。然后,利用 NSGA-Ⅲ 建立高炉配料优化模型,以最低配料成本、最低二氧化碳排放量和最大高炉透气性为目标函数,以原料成分要求和操作参数范围限制为约束条件,优化求解配料方案和相应的高炉操作参数;最后,利用现场实际数据对模型进行了验证,应用结果表明,模型输出符合配料要求。 最后,结果表明,模型输出符合成分要求,得到了比原配料比成本更低的配料方案;而且,该方案对应的高炉二氧化碳排放量更少、高炉透气性更好、炉渣更少。因此,该模型可为现场操作人员优化高炉配料和操作提供有效参考。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Isij International
Isij International 工程技术-冶金工程
CiteScore
3.40
自引率
16.70%
发文量
268
审稿时长
2.6 months
期刊介绍: The journal provides an international medium for the publication of fundamental and technological aspects of the properties, structure, characterization and modeling, processing, fabrication, and environmental issues of iron and steel, along with related engineering materials.
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