The prospects of implementation of artificial intelligence for modelling of microstructural parameters in metal forming processes

Denis Tretyakov
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Abstract

Abstract. The primary trend in modern metal forming can be characterised by the increase in the complexity of the technological processes and higher demand for the quality of the products. This naturally raises the requirements for the quality of modelling prediction of various aspects of metal forming process, such as tool wear, metal flow, fracture and defects formation, microstructure evolution and mechanical properties. However, various independent benchmarking studies [1] have shown that modelling predictions can be wrong even for well-calibrated models, and all the efforts with more detailed and metrologically better experiments didn’t lead to any significant leap in the prediction quality. As an attempt to implement some alternative approach, this paper investigates the applicability of an Artificial Intelligence (AI) approach, in particular Deep Learning models. The example of a recurrent neural network model predicting recrystallisation during hot forging of Inconel 718 is presented. The model considers the entire thermo-mechanical history at every point and is trained and blind-tested using actual experimental data.
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采用人工智能建立金属成型工艺微观结构参数模型的前景
摘要现代金属成型的主要趋势是技术工艺复杂性的增加和对产品质量的更高要求。这自然提高了对金属成型过程各方面建模预测质量的要求,如工具磨损、金属流动、断裂和缺陷形成、微结构演变和机械性能。然而,各种独立的基准研究[1]表明,即使是校准良好的模型,建模预测也可能出错,而且所有更详细和计量学上更完善的实验也未能使预测质量有任何显著的飞跃。为了尝试采用其他方法,本文研究了人工智能(AI)方法的适用性,特别是深度学习模型。本文举例介绍了一个循环神经网络模型,用于预测 Inconel 718 热锻过程中的再结晶。该模型考虑了每一点的整个热机械历史,并使用实际实验数据进行了训练和盲测。
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