Study on Mechanical Properties of Polymer Composites Filled with Nano Egg-shell Powder

Subhrajit Ray, Sourajit Acharya, P. K. Barik, Sonali Das
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Abstract

Polymeric materials, when reinforced with synthetic fibers like glass, carbon, and aramid, offer notable advantages including increased stiffness and strength-to-weight ratio compared to conventional materials such as wood, concrete, and steel. Among these options, glass fiber stands out due to its affordability and widespread availability. Glass fiber reinforced polymer composites exhibit moderate mechanical properties, which can be significantly enhanced by incorporating nano fillers like eggshell powder. This study explores the utilization of nano eggshell powder as well as methods for effectively integrating nano fillers into polymer composites to create value-added products. Four types of composites, varying in weight proportions of nano eggshell powders, were prepared using the hand lay-up technique for mechanical and thermal characterizations. Various mechanical properties including tensile strength, flexural strength, impact behavior, as well as thermal properties via TGA and DMA analysis were investigated. The results indicate that incorporating the optimal amount of nano fillers significantly improves the overall strength of glass fiber reinforced composite materials, leading to cost savings of over 30%. This suggests that nano eggshell fillers hold great potential in composite manufacturing, particularly for substituting high-cost glass fibers in low load-bearing applications.
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纳米蛋壳粉填充聚合物复合材料的力学性能研究
与木材、混凝土和钢材等传统材料相比,使用玻璃纤维、碳纤维和芳纶等合成纤维增强的聚合材料具有明显的优势,包括刚度和强度重量比更高。在这些材料中,玻璃纤维因其经济实惠和广泛供应而脱颖而出。玻璃纤维增强聚合物复合材料具有适中的机械性能,通过加入蛋壳粉等纳米填料,可显著提高其机械性能。本研究探讨了纳米蛋壳粉的利用以及将纳米填料有效融入聚合物复合材料以创造高附加值产品的方法。采用手糊技术制备了四种不同重量比例的纳米蛋壳粉复合材料,并对其进行了机械和热学表征。研究了各种机械性能,包括拉伸强度、弯曲强度、冲击行为,以及通过 TGA 和 DMA 分析的热性能。结果表明,纳米填料的最佳用量可显著提高玻璃纤维增强复合材料的整体强度,从而节省 30% 以上的成本。这表明纳米蛋壳填料在复合材料制造中具有巨大的潜力,特别是在低承重应用中替代高成本的玻璃纤维。
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