Joint prediction method for strip thickness and flatness in hot strip rolling process: A combined multi-indicator Transformer with embedded sliding window

Qingquan Xu, Jie Dong, Kai-xiang Peng
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Abstract

Thickness and flatness are important quality indicators for strip. It is important that the rapid and accurate prediction of the exit thickness and flatness for the optimal control of the hot strip rolling process. Due to the fast and long rolling process, there are time delays, non-linearity and strong coupling among the variables, which cause difficulties in the establishment of prediction models. In this paper, the variables related to thickness and flatness are selected by analyzing the rolling process mechanism and data. Based on the data related to the rolling quality, a rolling exit thickness and flatness joint prediction model combined multi-indicator Transformer with embedded sliding window (SW-MTrans) is proposed. First, a sliding window is embedded into the input layer of the model in order to address the effect of the time delay among variables. Then a Transformer network is improved to achieve accurate prediction of thickness and flatness simultaneously. It is verified that the proposed method can predict the thickness and flatness at the same time with higher prediction accuracy and generalization ability compared with other methods through actual production data. The mean absolute error (MAE) for thickness prediction was reduced by 19.37% and MAE for flatness prediction was reduced by 14.03% compared to the existing prediction model.
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热连轧工艺中板带厚度和平整度的联合预测方法:带嵌入式滑动窗口的组合式多指标变压器
厚度和平整度是带钢的重要质量指标。快速准确地预测出口厚度和平整度对于热轧带钢轧制过程的优化控制非常重要。由于轧制过程速度快、时间长,各变量之间存在时间延迟、非线性和强耦合等问题,给预测模型的建立带来了困难。本文通过分析轧制过程机理和数据,选取了与厚度和平整度相关的变量。根据轧制质量的相关数据,提出了一种轧制出口厚度和平整度联合预测模型--内嵌滑动窗口的多指标变形器组合(SW-MTrans)。首先,在模型的输入层中嵌入一个滑动窗口,以解决变量之间的时间延迟影响。然后改进变压器网络,以同时实现厚度和平面度的精确预测。通过实际生产数据验证了所提出的方法可以同时预测厚度和平面度,与其他方法相比,预测精度更高,泛化能力更强。与现有预测模型相比,厚度预测的平均绝对误差降低了 19.37%,平面度预测的平均绝对误差降低了 14.03%。
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来源期刊
CiteScore
5.10
自引率
30.80%
发文量
167
审稿时长
5.1 months
期刊介绍: Manufacturing industries throughout the world are changing very rapidly. New concepts and methods are being developed and exploited to enable efficient and effective manufacturing. Existing manufacturing processes are being improved to meet the requirements of lean and agile manufacturing. The aim of the Journal of Engineering Manufacture is to provide a focus for these developments in engineering manufacture by publishing original papers and review papers covering technological and scientific research, developments and management implementation in manufacturing. This journal is also peer reviewed. Contributions are welcomed in the broad areas of manufacturing processes, manufacturing technology and factory automation, digital manufacturing, design and manufacturing systems including management relevant to engineering manufacture. Of particular interest at the present time would be papers concerned with digital manufacturing, metrology enabled manufacturing, smart factory, additive manufacturing and composites as well as specialist manufacturing fields like nanotechnology, sustainable & clean manufacturing and bio-manufacturing. Articles may be Research Papers, Reviews, Technical Notes, or Short Communications.
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