Numerical analysis of cyclone separators with unique Dipleg structures at different Dipleg-to-dustbin ratios

IF 4.5 2区 工程技术 Q2 ENGINEERING, CHEMICAL Powder Technology Pub Date : 2024-05-25 DOI:10.1016/j.powtec.2024.119904
YinHui Sun , GuoGang Yang , Qiuwan Shen , Shian Li , Xiaoxing Yang , Guoling Zhang , Zhonghua Sheng
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Abstract

This study investigates the influence of various configurations of dipleg and dustbin structures on cyclone separator performance. For comparative analysis, the inverted cone dipleg which reported has the highest collection efficiency was employed, and six models were developed with varying dipleg-to-dustbin ratios while maintaining a constant total height. Unsteady simulations were conducted using the RSM model and the Eulerian-Lagrangian approach to analyze the flow dynamics and particle migration behaviors in cyclone separators. The increase in dipleg length significantly influenced flow behavior in both the dipleg and dustbin regions, initially resulting in increased flow complexity before transitioning to smoother and more regular patterns. Analysis of vortex frequency indicated a weakening back-mixing effect with increased dipleg length, further underscoring the impact of this parameter on cyclone performance. Quality factors under different particle size ranges are proposed to compare the separation efficiency and pressure drop of different models, providing a reference for the selection of cyclone in different application scenarios.

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具有独特 Dipleg 结构的旋风分离器在不同 Dipleg 灰尘比下的数值分析
本研究探讨了各种配置的倾角和集尘箱结构对旋风分离器性能的影响。为了进行比较分析,我们采用了据报道收集效率最高的倒锥形双腿,并在保持总高度不变的情况下,开发了六种具有不同双腿与集尘箱比率的模型。使用 RSM 模型和欧拉-拉格朗日方法进行了非稳态模拟,以分析旋风分离器中的流动动力学和颗粒迁移行为。双腿长度的增加对双腿和集尘区的流动行为产生了重大影响,最初导致流动复杂性增加,然后过渡到更平滑、更规则的模式。对涡流频率的分析表明,随着浸脚长度的增加,反向混合效应减弱,这进一步强调了该参数对旋风分离器性能的影响。提出了不同粒度范围下的质量因子,以比较不同型号旋流器的分离效率和压降,为在不同应用情况下选择旋流器提供参考。
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来源期刊
Powder Technology
Powder Technology 工程技术-工程:化工
CiteScore
9.90
自引率
15.40%
发文量
1047
审稿时长
46 days
期刊介绍: Powder Technology is an International Journal on the Science and Technology of Wet and Dry Particulate Systems. Powder Technology publishes papers on all aspects of the formation of particles and their characterisation and on the study of systems containing particulate solids. No limitation is imposed on the size of the particles, which may range from nanometre scale, as in pigments or aerosols, to that of mined or quarried materials. The following list of topics is not intended to be comprehensive, but rather to indicate typical subjects which fall within the scope of the journal's interests: Formation and synthesis of particles by precipitation and other methods. Modification of particles by agglomeration, coating, comminution and attrition. Characterisation of the size, shape, surface area, pore structure and strength of particles and agglomerates (including the origins and effects of inter particle forces). Packing, failure, flow and permeability of assemblies of particles. Particle-particle interactions and suspension rheology. Handling and processing operations such as slurry flow, fluidization, pneumatic conveying. Interactions between particles and their environment, including delivery of particulate products to the body. Applications of particle technology in production of pharmaceuticals, chemicals, foods, pigments, structural, and functional materials and in environmental and energy related matters. For materials-oriented contributions we are looking for articles revealing the effect of particle/powder characteristics (size, morphology and composition, in that order) on material performance or functionality and, ideally, comparison to any industrial standard.
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Editorial Board Graphical abstract TOC Graphical abstract TOC Contents continued Development of a versatile method for predicting the density of monocomponent dry fine materials compacts based on comparative study of compression factors
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