EXPERIMENTAL STUDY ON THE EFFICACY OF ULTRASOUND IN IN-SITU DETECTION OF CORROSION IN PALM OIL REFINING EQUIPMENT

Jan Lean Tai, M. T. Hameed Sultan, Farah Syazwani Shahar
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Abstract

Palm oil is an important agricultural product for many countries. Stainless steel refining equipment faces corrosion challenges due to the corrosive nature of palm oil, which gradually deteriorates the equipment over time. Ultrasonic testing (UT) can detect corrosion, usually performed during palm mill downtime due to temperature constrain. The study aims to optimize UT at temperatures up to 250°C. The experimental outcomes serve as a foundation for broadening the application of phased array corrosion mapping (PACM) into elevated temperatures. The results offer intricate insights into velocity fluctuations within specific materials, correlating with temperature elevation. In summary, the suite of UT methods demonstrates their aptitude for employment during palm oil refinery operations up to 250°C involving carbon steel as well as 304 and 316 stainless steels. It allows further UT application during the palm mill’s operation and achieves the study’s objective of allowing palm mill owners to detect and monitor corrosion growths without stopping production.
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关于超声波在现场检测棕榈油精炼设备腐蚀情况的功效的实验研究
棕榈油是许多国家的重要农产品。由于棕榈油的腐蚀性,不锈钢精炼设备面临着腐蚀的挑战,随着时间的推移,设备会逐渐老化。超声波测试(UT)可以检测腐蚀情况,通常在棕榈油厂因温度限制而停机期间进行。这项研究旨在优化温度高达 250°C 的超声波检测。实验结果为扩大相控阵腐蚀绘图(PACM)在高温下的应用奠定了基础。实验结果为深入了解特定材料内部的速度波动以及与温度升高的相关性提供了重要依据。总之,这套 UT 方法证明了它们在温度高达 250°C 的棕榈油精炼操作过程中的适用性,涉及碳钢以及 304 和 316 不锈钢。它允许在棕榈油精炼厂运行期间进一步应用UT,并实现了研究的目标,即允许棕榈油精炼厂业主在不停止生产的情况下检测和监控腐蚀生长。
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