{"title":"The impact of airborne emissions from coolants and lubricants on machining costs","authors":"","doi":"10.1016/j.cirp.2024.04.056","DOIUrl":null,"url":null,"abstract":"<div><p>A novel aerosol evaluation cell was employed to measure particle number and mass concentration, with a size distribution from nano to micro scale. Different cooling/lubrication and airflow extraction scenarios were tested on a CFRP/Ti6Al4V case study, and the particle concentrations were measured to evaluate their effect on productivity and cost per hole, if current occupational exposure limits are respected. Aspects to achieve sustainable machining like tool life, consumption of coolant and energy, and standby time required to safely open the machine-tool doors were considered. LCO<sub>2</sub> delivered the best productivity and cost results as it improved the tool life by 40 % compared to MQL, while eliminating the need for standby time to evacuate particles.</p></div>","PeriodicalId":55256,"journal":{"name":"Cirp Annals-Manufacturing Technology","volume":"73 1","pages":"Pages 77-80"},"PeriodicalIF":3.2000,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0007850624000659/pdfft?md5=4976d4cce7aa0ada009740a803cc7fe2&pid=1-s2.0-S0007850624000659-main.pdf","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Cirp Annals-Manufacturing Technology","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0007850624000659","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
引用次数: 0
Abstract
A novel aerosol evaluation cell was employed to measure particle number and mass concentration, with a size distribution from nano to micro scale. Different cooling/lubrication and airflow extraction scenarios were tested on a CFRP/Ti6Al4V case study, and the particle concentrations were measured to evaluate their effect on productivity and cost per hole, if current occupational exposure limits are respected. Aspects to achieve sustainable machining like tool life, consumption of coolant and energy, and standby time required to safely open the machine-tool doors were considered. LCO2 delivered the best productivity and cost results as it improved the tool life by 40 % compared to MQL, while eliminating the need for standby time to evacuate particles.
期刊介绍：
CIRP, The International Academy for Production Engineering, was founded in 1951 to promote, by scientific research, the development of all aspects of manufacturing technology covering the optimization, control and management of processes, machines and systems.
This biannual ISI cited journal contains approximately 140 refereed technical and keynote papers. Subject areas covered include:
Assembly, Cutting, Design, Electro-Physical and Chemical Processes, Forming, Abrasive processes, Surfaces, Machines, Production Systems and Organizations, Precision Engineering and Metrology, Life-Cycle Engineering, Microsystems Technology (MST), Nanotechnology.
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