Metal immobilized in a USY zeolite-supported (4-CB)TPPB: A new strategy of enhanced stability for acetylene hydrochlorination

Abstract

Palladium (Pd)-based catalysts supported by silicaluminate materials are potential as the efficient non-mercury catalyst for acetylene hydrochlorination, which is a necessary industrial reaction for producing vinyl chloride monomer. A new strategy was employed to improve Pd/USY zeolite catalysts taking advantage of 4-carboxybutyl triphenylphosphonium bromide ((4-CB)TPPB) for acetylene hydrochlorination. The most active catalyst (Pd@20(4-CB)TPPB/USY) with the 0.5 wt% Pd loadings and the 20 wt% (4-CB)TPPB additives could achieve a stable acetylene conversion of 99.9 % and the vinyl chloride selectivity of 99.7 % during more than 50 h, outperforming the Pd/USY catalyst. The additive of (4-CB)TPPB was preferential to stabilize the catalytic active Pd species, inhibit the Pd (II) reduction and change the surface acidic properties during the preparation process and reaction, hence restraining the carbon deposition. Density functional theory (DFT) calculations further indicate that (4-CB)TPPB additives could effectively enhance the adsorption energy of catalyst for reactants and the desorption energy of vinyl chloride monomer (VCM) products, thus inhibiting the carbon deposition for improving the catalytic performance of Pd/USY catalysts. These findings provide guidance for designing efficient Pd-based catalysts as well as their utilization for acetylene hydrochlorination.