Urea-assisted precipitation could be a promising alternative to usual ammonia precipitation for preparing sepiolite–zirconium oxide/hydroxide composites with improved properties for removing phosphate from water. This study investigates the effects of synthesis temperature and duration on the properties of composites obtained by urea-assisted precipitation and their phosphate adsorption performance at pH 4 and 8. Urea-assisted precipitation was carried out at 95, 120, and 180 °C for 3 and 18 h, while ammonia precipitation was performed at room temperature. The results showed that the highest temperature and longest synthesis time (180 °C, 18 h) led to the most homogeneous distribution of ZrO2 particles; however, the increase in solution pH (∼8.5) and the formation of crystalline particles negatively affected the adsorption capacity. Lowering the synthesis temperature and duration slowed down urea hydrolysis, reduced both the solution pH and the point of zero charge of the composites, and decreased the tendency towards ZrO2 crystallization, which was favorable for phosphate adsorption. Nevertheless, urea-assisted syntheses did not significantly enhance the adsorption capacity compared to conventional precipitation at pH ∼12, most likely due to the stronger condensation of Zr–OH groups at elevated temperatures.
XPS analysis confirmed the involvement of both inner- and outer-sphere complexes in the adsorption mechanism at pH 4. The ATR-FTIR analysis supported the formation of inner-sphere complexes during phosphate adsorption at both pH 4 and pH 8. Desorption experiments indicated slow phosphate release, supporting the presence of strong interactions between phosphate ions and surface functional groups. These findings provide valuable insights into the control of structure and adsorption performance of sepiolite–ZrO2 composites through optimization of the urea-assisted precipitation process.
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