Research on the micro-vibration mechanism of the planetary gear train based on fractal theory

Shuai Mo, Lei Wang, Qingsen Hu
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Abstract

This paper aims to reveal the vibration and tooth surface impact mechanism of the contact surface microstructure of the gear transmission system. Based on the fractal theory, the contact stiffness model of the gear is improved, and a dynamic model considering the micro-deformation of the contact surface is established. The height amplitude and frequency index of the gear surface microstructure jointly determine the type of microstructure deformation. By comparing and analyzing the dynamic response of the system with different fractal dimensions and scaling coefficient, it is found that the microstructure deformation not only reduces the stability of the planetary gear system but also causes a severe impact on the contact tooth surface. When the noise and vibration responses of the planetary gear train gradually stabilize and remain at a low level, the impact characteristics remain at a high level. Only when the fractal dimension is increased to more than 1.6, the impact characteristics of the tooth surface will decrease significantly. This has important theoretical guiding significance for the design and manufacture of high-speed and high-torque electric gear systems.
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基于分形理论的行星齿轮系微振动机理研究
本文旨在揭示齿轮传动系统接触面微结构的振动和齿面冲击机理。基于分形理论,改进了齿轮接触刚度模型,建立了考虑接触面微观变形的动态模型。齿轮表面微观结构的高度振幅和频率指数共同决定了微观结构的变形类型。通过对比分析不同分形尺寸和缩放系数的系统动态响应,发现微观结构变形不仅会降低行星齿轮系统的稳定性,还会对接触齿面造成严重影响。当行星齿轮系的噪声和振动响应逐渐稳定并保持在较低水平时,冲击特性仍保持在较高水平。只有当分形维数增加到 1.6 以上时,齿面的冲击特性才会明显下降。这对高速大扭矩电动齿轮系统的设计和制造具有重要的理论指导意义。
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