From rags to riches: Converting cellulose containing waste to 5-(chloromethyl)furfural (CMF)

Abstract

This study proposes a chemical recycling pathway for valorizing the cellulosic component of municipal waste streams such as textile, cleaning wipes, corrugated cardboard, contaminated cardboard (i.e. a pizza box), paper-plastic laminate (PPL) coffee cups and cigarette butts (CBs). The goal of this study is to establish an experimental procedure that allows to test a broad range of cellulose-containing waste materials, laying the groundwork for commercial deployment of their chemical recycling. The cellulose contained in these materials is transformed into 5-chloromethylfurfural (CMF), a precursor for bio-based plastics, without affecting the plastic counterpart (if present). We employ a biphasic system concept using aqueous HCl solutions for CMF formation and in situ extraction from the reaction medium using immiscible organic solvents, enabling straightforward product separation. This method allows to hydrolyze cellulosic materials from waste without affecting PET or polyolefin plastic also present, facilitating the subsequent recycling of this plastic as well. This study serves as a foundation to assess the feasibility of using cellulose-containing waste streams for chemical recycling and to offer recommendations on selecting optimal reaction procedures.