Functional performance of low-cost electronic yarn for E-textiles

IF 4.1 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Mrs Bulletin Pub Date : 2024-06-21 DOI:10.1557/s43577-024-00736-3
Raphael Kanyire Seidu, Shouxiang Jiang
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Abstract

The current work presents and discusses the design and performance qualities of braided electronic yarns for woven textiles to produce red light-intensity effects. The design process involves a simple encapsulation process with adhesive tape and a heat-shrinkable tube to secure stainless-steel conductive threads (SS-CTs) to the solder pads of light-emitting diodes. These are arranged in a series against two SS-CTs to provide single positive and negative terminals at both ends. Findings from the infrared images show that the heat distribution and dissipation of the stainless-steel conductive threads are insignificant in affecting the wear comfort of the electronic textiles on the human body. The washing test shows the robust nature of the braided electronic yarns even after 20 cycles of being subjected to high agitation and mechanical stress. A proof of concept illustrates the effectiveness of the study results, which calls on further research work to enhance the durability and flexibility of the braided electronic yarns and electronic textiles to ensure a higher level of wear comfort. These braided electronic yarns would find end applications for nighttime visibility of pedestrians, a situation that would improve the recognition of drivers for reduced collision.

Graphical abstract

Impact statement

Electronic textiles otherwise known as e-textiles have been the subject of scholarly attention in recent years due to their performance properties and wide areas of application for entertainment, monitoring, and safety purposes. The use of appropriate electronic yarns (e-yarns) plays a key role in connectivity and provides the necessary feedback when applied to a textile material. E-yarns are now replacing a few modern electronic textiles (e-textiles) that use rigid copper wires commonly applied in electronic circuits for e-textiles and improve the wear comfort of the garment. The integration of light-emitting diodes (LEDs) into conductive threads to form electronic yarns for textile material can be applied not only for entertainment purposes but also as a safety feature for pedestrians. The use of appropriate components is necessary to ensure and maintain the textile quality and properties for effective wearability. Herein, an e-yarn fabricated with stainless-steel conductive threads and LEDs for e-textiles is presented. As part of ongoing research work to develop smart interactive clothing to increase the nighttime visibility of pedestrians, this work discusses the design and performance qualities of braided e-yarns for woven textiles. The success of these low-cost, flexible, and strong (high wash durability) braided e-yarns facilitates their integration into woven fabrics for smart clothing to enhance the visibility and therefore safety of pedestrians.

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用于电子纺织品的低成本电子纱线的功能性能
摘要 当前的工作介绍并讨论了用于纺织品的编织电子纱的设计和性能质量,以产生红光强度效果。设计过程包括一个简单的封装过程,用胶带和热缩管将不锈钢导电线(SS-CT)固定在发光二极管的焊盘上。这些螺纹与两个 SS-CT 串联,在两端提供单一的正负极。红外图像显示,不锈钢导电线的热分布和散热对电子纺织品在人体上的穿着舒适度影响不大。洗涤测试表明,编织电子纱线即使经过 20 个周期的高强度搅拌和机械应力作用,也能保持坚固耐用。概念验证说明了研究结果的有效性,这要求进一步开展研究工作,提高编织电子纱和电子纺织品的耐用性和柔韧性,以确保更高水平的穿着舒适性。这些编织电子纱将最终应用于行人的夜间可见度,从而提高驾驶员的识别能力,减少碰撞。在纺织材料中使用适当的电子纱线(电子纱)在连接和提供必要的反馈方面起着关键作用。目前,电子纱线正在取代一些现代电子纺织品(电子纺织品),后者使用的是电子电路中常用的硬铜线,可改善服装的穿着舒适度。将发光二极管(LED)集成到导电线中,形成用于纺织材料的电子纱线,不仅可用于娱乐目的,还可作为行人的安全功能。要确保和保持纺织品的质量和性能,使其具有有效的耐磨性,就必须使用适当的组件。本文介绍了一种使用不锈钢导电线和 LED 制作的电子纱,用于电子纺织品。作为开发智能互动服装以提高行人夜间能见度的持续研究工作的一部分,这项工作讨论了用于机织纺织品的编织电子纱线的设计和性能质量。这些编织电子纱成本低、柔性好、强度高(耐洗度高),它们的成功应用有助于将其集成到智能服装的编织物中,从而提高行人的能见度和安全性。
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来源期刊
Mrs Bulletin
Mrs Bulletin 工程技术-材料科学:综合
CiteScore
7.40
自引率
2.00%
发文量
193
审稿时长
4-8 weeks
期刊介绍: MRS Bulletin is one of the most widely recognized and highly respected publications in advanced materials research. Each month, the Bulletin provides a comprehensive overview of a specific materials theme, along with industry and policy developments, and MRS and materials-community news and events. Written by leading experts, the overview articles are useful references for specialists, but are also presented at a level understandable to a broad scientific audience.
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