Zhi-peng Wen, Yu-mei Zhou, Feng-lin Zhang, Gui-xia Zhang, Shao-ming Luo
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引用次数: 0
Abstract
In order to improve the milling efficiency and wear resistance of hammer mills, diamond grains were brazed onto a T-shaped SUS 304 stainless steel hammer with an orderly patterned arrangement. The impact of grain arrangement patterns, size, and density on the milling efficiency and wear resistance of the hammer was investigated through the milling of maize kernels under an actual hammer milling condition. The milled maize powder and wear characteristics of the brazed diamond hammer were observed using a scanning electron microscope (SEM), and the particle size distribution of milled maize powder was analyzed using a laser particle size analyzer, and the wear of the hammers was measured by an electronic balance. The hammer with brazed diamond grains exhibited a significant increase in milling efficiency and wear resistance, surpassing that of the SUS 304 stainless steel hammer by more than 1.76 and 8 times, respectively. Optimal milling efficiency was attained through the use of brazed diamond grains incorporating an inclined arrangement pattern, small grain size, and low arrangement density. On the other hand, hammers with normal arrangement patterns, large grain size, and high arrangement density of diamond grains demonstrated superior wear resistance. The brazed diamond hammer takes into account both milling efficiency and wear resistance, because the orderly brazed diamond grains result in a substantial increase in the contact area with the material, thereby enhancing impact and friction. By appropriately selecting the arrangement patterns, density, and grain size of diamond grains, hammers with varying levels of milling efficiency and wear resistance can be obtained.
为了提高锤式粉碎机的粉碎效率和耐磨性,在 T 形 SUS 304 不锈钢锤上钎焊了金刚石晶粒,晶粒排列有序。通过在实际锤式研磨条件下研磨玉米粒,研究了晶粒排列方式、尺寸和密度对锤式研磨机研磨效率和耐磨性的影响。使用扫描电子显微镜(SEM)观察了碾磨后的玉米粉和钎焊金刚石锤头的磨损特性,使用激光粒度分析仪分析了碾磨后玉米粉的粒度分布,并使用电子天平测量了锤头的磨损情况。钎焊金刚石晶粒锤头的研磨效率和耐磨性显著提高,分别是 SUS 304 不锈钢锤头的 1.76 倍和 8 倍以上。钎焊金刚石晶粒采用了倾斜排列模式,晶粒尺寸小,排列密度低,从而达到了最佳的铣削效率。另一方面,具有正常排列模式、大粒度和高排列密度金刚石颗粒的锤子则表现出更高的耐磨性。钎焊金刚石锤头既考虑了铣削效率,又考虑了耐磨性,因为有序的钎焊金刚石晶粒大大增加了与材料的接触面积,从而增强了冲击力和摩擦力。通过适当选择金刚石颗粒的排列方式、密度和粒度,可以获得不同研磨效率和耐磨性的锤子。
期刊介绍:
Biomass Conversion and Biorefinery presents articles and information on research, development and applications in thermo-chemical conversion; physico-chemical conversion and bio-chemical conversion, including all necessary steps for the provision and preparation of the biomass as well as all possible downstream processing steps for the environmentally sound and economically viable provision of energy and chemical products.