Pub Date : 2024-07-03DOI: 10.1007/s13399-024-05878-7
Katakam Satyanarayana, Ganesh K Jadhav, D. R. Srinivasan, Manepalli. Sailaja, A. Sunny Kumar, Pathem Uma Chaithanya, R. G. Padmanabhan, A. Joseph Arockiam
Recent developments in reinforced plastics for a range of engineering applications have utilized natural fiber mat as a reinforcing material. The goal of the current work is to create a biocomposite material by adding a natural fiber mat with polymer. Areca fiber mats were combined with epoxy to fabricate five areca fiber mat-based biocomposites via the hand lay-up technique. These areca fiber mats were reinforced with epoxy in the number of mat layers or weight of fiber mat varying (0, 1, 2, 3, and 4). Tensile, flexural, and impact strengths of the manufactured areca fiber mat composite were investigated. We used SEM to conduct a morphological examination on specimens that had undergone tensile and flexural fracture. The thermogravimetric analysis (TGA) method was used to study the thermal strength of the novel areca fiber mat composites. We also conducted experiments on water absorption and biodegradability. The results indicated that the morphologies of the composites enhanced the mechanical characteristics by increasing the bonding between the epoxy and areca fiber mat. The three-layer areca fiber mat composite has better mechanical strength (tensile 41.8 MPa, flexural 192 MPa, and impact 2.9 J) and thermal qualities (highest thermal stability 17.9 %) than the other four composites. SEM scans also support the areca fiber mat composite.
{"title":"Effects of layering variation on mechanical, thermal, and morphological properties of areca natural fiber mat reinforced epoxy biocomposites","authors":"Katakam Satyanarayana, Ganesh K Jadhav, D. R. Srinivasan, Manepalli. Sailaja, A. Sunny Kumar, Pathem Uma Chaithanya, R. G. Padmanabhan, A. Joseph Arockiam","doi":"10.1007/s13399-024-05878-7","DOIUrl":"https://doi.org/10.1007/s13399-024-05878-7","url":null,"abstract":"<p>Recent developments in reinforced plastics for a range of engineering applications have utilized natural fiber mat as a reinforcing material. The goal of the current work is to create a biocomposite material by adding a natural fiber mat with polymer. Areca fiber mats were combined with epoxy to fabricate five areca fiber mat-based biocomposites via the hand lay-up technique. These areca fiber mats were reinforced with epoxy in the number of mat layers or weight of fiber mat varying (0, 1, 2, 3, and 4). Tensile, flexural, and impact strengths of the manufactured areca fiber mat composite were investigated. We used SEM to conduct a morphological examination on specimens that had undergone tensile and flexural fracture. The thermogravimetric analysis (TGA) method was used to study the thermal strength of the novel areca fiber mat composites. We also conducted experiments on water absorption and biodegradability. The results indicated that the morphologies of the composites enhanced the mechanical characteristics by increasing the bonding between the epoxy and areca fiber mat. The three-layer areca fiber mat composite has better mechanical strength (tensile 41.8 MPa, flexural 192 MPa, and impact 2.9 J) and thermal qualities (highest thermal stability 17.9 %) than the other four composites. SEM scans also support the areca fiber mat composite.</p>","PeriodicalId":488,"journal":{"name":"Biomass Conversion and Biorefinery","volume":null,"pages":null},"PeriodicalIF":4.0,"publicationDate":"2024-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141530524","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-07-02DOI: 10.1007/s13399-024-05885-8
Zhi-peng Wen, Yu-mei Zhou, Feng-lin Zhang, Gui-xia Zhang, Shao-ming Luo
In order to improve the milling efficiency and wear resistance of hammer mills, diamond grains were brazed onto a T-shaped SUS 304 stainless steel hammer with an orderly patterned arrangement. The impact of grain arrangement patterns, size, and density on the milling efficiency and wear resistance of the hammer was investigated through the milling of maize kernels under an actual hammer milling condition. The milled maize powder and wear characteristics of the brazed diamond hammer were observed using a scanning electron microscope (SEM), and the particle size distribution of milled maize powder was analyzed using a laser particle size analyzer, and the wear of the hammers was measured by an electronic balance. The hammer with brazed diamond grains exhibited a significant increase in milling efficiency and wear resistance, surpassing that of the SUS 304 stainless steel hammer by more than 1.76 and 8 times, respectively. Optimal milling efficiency was attained through the use of brazed diamond grains incorporating an inclined arrangement pattern, small grain size, and low arrangement density. On the other hand, hammers with normal arrangement patterns, large grain size, and high arrangement density of diamond grains demonstrated superior wear resistance. The brazed diamond hammer takes into account both milling efficiency and wear resistance, because the orderly brazed diamond grains result in a substantial increase in the contact area with the material, thereby enhancing impact and friction. By appropriately selecting the arrangement patterns, density, and grain size of diamond grains, hammers with varying levels of milling efficiency and wear resistance can be obtained.
为了提高锤式粉碎机的粉碎效率和耐磨性,在 T 形 SUS 304 不锈钢锤上钎焊了金刚石晶粒,晶粒排列有序。通过在实际锤式研磨条件下研磨玉米粒,研究了晶粒排列方式、尺寸和密度对锤式研磨机研磨效率和耐磨性的影响。使用扫描电子显微镜(SEM)观察了碾磨后的玉米粉和钎焊金刚石锤头的磨损特性,使用激光粒度分析仪分析了碾磨后玉米粉的粒度分布,并使用电子天平测量了锤头的磨损情况。钎焊金刚石晶粒锤头的研磨效率和耐磨性显著提高,分别是 SUS 304 不锈钢锤头的 1.76 倍和 8 倍以上。钎焊金刚石晶粒采用了倾斜排列模式,晶粒尺寸小,排列密度低,从而达到了最佳的铣削效率。另一方面,具有正常排列模式、大粒度和高排列密度金刚石颗粒的锤子则表现出更高的耐磨性。钎焊金刚石锤头既考虑了铣削效率,又考虑了耐磨性,因为有序的钎焊金刚石晶粒大大增加了与材料的接触面积,从而增强了冲击力和摩擦力。通过适当选择金刚石颗粒的排列方式、密度和粒度,可以获得不同研磨效率和耐磨性的锤子。
{"title":"A novel method for improving milling efficiency and wear resistance of mill hammer with orderly brazed diamond grains","authors":"Zhi-peng Wen, Yu-mei Zhou, Feng-lin Zhang, Gui-xia Zhang, Shao-ming Luo","doi":"10.1007/s13399-024-05885-8","DOIUrl":"https://doi.org/10.1007/s13399-024-05885-8","url":null,"abstract":"<p>In order to improve the milling efficiency and wear resistance of hammer mills, diamond grains were brazed onto a T-shaped SUS 304 stainless steel hammer with an orderly patterned arrangement. The impact of grain arrangement patterns, size, and density on the milling efficiency and wear resistance of the hammer was investigated through the milling of maize kernels under an actual hammer milling condition. The milled maize powder and wear characteristics of the brazed diamond hammer were observed using a scanning electron microscope (SEM), and the particle size distribution of milled maize powder was analyzed using a laser particle size analyzer, and the wear of the hammers was measured by an electronic balance. The hammer with brazed diamond grains exhibited a significant increase in milling efficiency and wear resistance, surpassing that of the SUS 304 stainless steel hammer by more than 1.76 and 8 times, respectively. Optimal milling efficiency was attained through the use of brazed diamond grains incorporating an inclined arrangement pattern, small grain size, and low arrangement density. On the other hand, hammers with normal arrangement patterns, large grain size, and high arrangement density of diamond grains demonstrated superior wear resistance. The brazed diamond hammer takes into account both milling efficiency and wear resistance, because the orderly brazed diamond grains result in a substantial increase in the contact area with the material, thereby enhancing impact and friction. By appropriately selecting the arrangement patterns, density, and grain size of diamond grains, hammers with varying levels of milling efficiency and wear resistance can be obtained.</p>","PeriodicalId":488,"journal":{"name":"Biomass Conversion and Biorefinery","volume":null,"pages":null},"PeriodicalIF":4.0,"publicationDate":"2024-07-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141513177","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-07-02DOI: 10.1007/s13399-024-05900-y
Hakan Yildiz, Arslan Yusuf Yüksel
Polluted water sources are a growing concern in our world today, with more and more of our precious freshwater sources becoming contaminated. Pollution can come from a variety of sources, such as industrial discharge, agricultural runoff, and even urban runoff. Several treatment technologies have been investigated, mainly for dye pollution from textile and industrial wastes. In this study, the biosorption of methylene blue dye from the water environment was examined utilizing a low-cost and biodegradable biomaterial. Waste fish scales modified with NaOH were used as biomaterial. The biosorption effect of methylene blue concentration and pH variables was optimized. SEM for the surface morphology of the biomaterial and FT-IR analyses for the detection of functional groups were performed. The characterization of methylene blue biosorption was conducted to fully understand its nature, including its kinetics, equilibrium, and thermodynamic works. It has been determined that the biosorption process conforms most closely to the pseudo-second-order kinetic model for its kinetic results and to the Langmuir isotherm for its equilibrium results. Based on the Langmuir isotherm data, the maximum capacity for biosorption (qmax) was found to be 344.82 mg g−1. The thermodynamic results showed that the process of biosorption of methylene blue on various surfaces is spontaneous and occurs via physisorption. Additionally, the experimental design method was utilized to determine the optimum conditions of the methylene blue biosorption process under various conditions. The maximum biosorption capacity was determined to be 102.367 mg g−1 at the optimal conditions. The potential of biosorbent derived from the waste fish scales is promising as a novel biosorbent material due to its unique surface morphology and high biosorption capacity.
{"title":"A novel biosorbent material from waste fish scales (Cyprinus carpio) for biosorption of toxic dyes in aquatic environments","authors":"Hakan Yildiz, Arslan Yusuf Yüksel","doi":"10.1007/s13399-024-05900-y","DOIUrl":"https://doi.org/10.1007/s13399-024-05900-y","url":null,"abstract":"<p>Polluted water sources are a growing concern in our world today, with more and more of our precious freshwater sources becoming contaminated. Pollution can come from a variety of sources, such as industrial discharge, agricultural runoff, and even urban runoff. Several treatment technologies have been investigated, mainly for dye pollution from textile and industrial wastes. In this study, the biosorption of methylene blue dye from the water environment was examined utilizing a low-cost and biodegradable biomaterial. Waste fish scales modified with NaOH were used as biomaterial. The biosorption effect of methylene blue concentration and pH variables was optimized. SEM for the surface morphology of the biomaterial and FT-IR analyses for the detection of functional groups were performed. The characterization of methylene blue biosorption was conducted to fully understand its nature, including its kinetics, equilibrium, and thermodynamic works. It has been determined that the biosorption process conforms most closely to the pseudo-second-order kinetic model for its kinetic results and to the Langmuir isotherm for its equilibrium results. Based on the Langmuir isotherm data, the maximum capacity for biosorption (<i>q</i><sub>max</sub>) was found to be 344.82 mg g<sup>−1</sup>. The thermodynamic results showed that the process of biosorption of methylene blue on various surfaces is spontaneous and occurs via physisorption. Additionally, the experimental design method was utilized to determine the optimum conditions of the methylene blue biosorption process under various conditions. The maximum biosorption capacity was determined to be 102.367 mg g<sup>−1</sup> at the optimal conditions. The potential of biosorbent derived from the waste fish scales is promising as a novel biosorbent material due to its unique surface morphology and high biosorption capacity.</p>","PeriodicalId":488,"journal":{"name":"Biomass Conversion and Biorefinery","volume":null,"pages":null},"PeriodicalIF":4.0,"publicationDate":"2024-07-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141513202","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-07-02DOI: 10.1007/s13399-024-05889-4
Brifin Santhosh Selin Santhosh, Leo Dev Wins Kumaradas, Brailson Mansingh Bright, Thooyavan Yesudhasan, Anuja Beatrice Bright
The composite industry is focusing on bio-waste as an alternative source of raw materials to address sustainability challenges in its procedures and goods. This study describes the characteristics of Licuala grandis tree peduncle fibers (LGPFs), a novel agro-waste that is segregated from the peduncle of the tree. Quantifiable information about LGPF, such as its tensile strength (232–273 MPa), Young’s modulus (2.2–4.9 GPa), better crystallinity index (51%), and cellulose proportion (58.31 weight percent), is obtained owing to the thorough examination. Thermogravimetric (TGA/DTG) and differential scanning calorimetry (DSC) inquiries provide insight into the LGPF’s thermal behavior and reveal that it will remain stable up to 236 °C. The analysis of Fourier transform infrared spectroscopy (FTIR) spectroscopy helps to validate the outcomes of chemical examination. Scanning electron microscope (SEM) analysis of the LGPF’s surface roughness supported the idea of using it as reinforcement material in composites with polymer as matrix. LGPF-reinforced polymer composites can be used in structural applications, according to the experimental findings.