Research on heat dissipation optimization and energy conservation of supercapacitor energy storage tram

Yibo Deng, Sheng Zeng, Chushan Li, Ting Chen, Yan Deng
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Abstract

Uneven heat dissipation will affect the reliability and performance attenuation of tram supercapacitor, and reducing the energy consumption of heat dissipation is also a problem that must be solved in supercapacitor engineering applications. This paper takes the vehicle supercapacitor energy storage power supply as the research object, and uses computational fluid dynamics (CFD) simulation to calculate its internal temperature distribution to solve the problem that the internal heat dissipation of the power supply in the initial design scheme is not uniform, and the maximum temperature of cell capacitors is as high as 67 °C. Filling of heat-conducting silicone film between single cell capacitors inside the module can conduct heat from single cell capacitor in the center of the module to the edge of the module quickly; adding baffles in the cabinet can optimize the air duct, and the temperature between the modules can be uniform; as a result of the combined effect of the two optimization measures, the maximum temperature of the cell capacitors drops to 55.5 °C, which is lower than the allowable operating temperature limit of the capacitor cell 56 °C. For the first time, the scheme of using air-conditioning waste exhaust air to cool supercapacitor energy storage power supply is proposed. Compared with the traditional cooling scheme using special air conditioning units, each energy storage system can save 967.16 kW·h per year using air-conditioning waste exhaust cooling, effectively reducing the overall energy consumption of the vehicle.

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超级电容器储能电车散热优化与节能研究
散热不均匀会影响电车超级电容器的可靠性和性能衰减,降低散热能耗也是超级电容器工程应用中必须解决的问题。本文以车载超级电容储能电源为研究对象,利用计算流体力学(CFD)模拟计算其内部温度分布,解决了初始设计方案中电源内部散热不均匀,单元电容最高温度高达67 ℃的问题。在模块内部单格电容之间填充导热硅胶膜,可以将模块中心单格电容的热量快速传导到模块边缘;在箱体中增加挡板,可以优化风道,模块之间的温度可以均匀;在两种优化措施的共同作用下,单格电容的最高温度降至 55.5 ℃,低于电容单元 56 ℃的允许工作温度上限。首次提出了利用空调废气冷却超级电容器储能电源的方案。与使用专用空调机组的传统冷却方案相比,利用空调废气冷却每个储能系统每年可节约 967.16 kW-h,有效降低了车辆的整体能耗。
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