A novel process for recovery and exploitation of polyesters and polyamides from waste polymeric artifacts

Abstract

Plastic waste is one of the world's biggest sources of pollution. Despite the growing trend towards recycling, there are currently no effective technologies to offset the continuous increase in plastic production. Polyesters and polyamides are among the most widely produced single-use plastics, mainly used in the manufacture of textiles and soft drink bottles. Currently, only a small proportion of these polymers can be effectively recycled. The two primary methods employed for this purpose are mechanical and chemical recycling. Presently, mechanical recycling remains the more widely adopted process within the industrial sector. However, the treatment process is limited to a narrow range of waste materials as it is impossible to remove dyes and the mechanical properties deteriorate due to incompatibility between different plastic materials. Another critical limit of this recycling technology is the limited number of recycling loops that can be done due to the thermal degradation that occurs during the extrusion process. The alternative option is chemical recycling, which allows the depolymerization of the original product to recover the monomers directly. The main drawbacks are the long reaction times and the many solvents needed to achieve high-purity products. As a results, chemical recycling is only economically feasible for large companies that can produce the virgin polymer in situ. In this work, a new technology has been patented. This process consists of three main steps. The first one is the distillation-assisted cyclodepolymerization (DA-CDP), introduced as a modification of the CDP process. In this unit, cyclic oligomers together with high molecular weight compounds are produced. Then, after polymer purification, it is possible to achieve the same molecular weight as the initial polymer in less than 30 min, exploiting the ring-opening polymerization (ROP) of the next step.