Numerical simulation of the effect of coaxial and cross-axis injection modes on pulverized coal combustion in the raceway of blast furnace tuyere

IF 4.1 2区 材料科学 Q2 ENGINEERING, CHEMICAL Particuology Pub Date : 2024-06-28 DOI:10.1016/j.partic.2024.06.010
Yunpeng Wang, Lei Gao, Xiaolei Zhou
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Abstract

The aim of this study is to investigate the influence of the angle of the pulverized coal (PC) injection lance on the combustion characteristics of fuel in the raceway of blast furnace tuyeres. Using FLUENT software, a Euler-Lagrange three-dimensional numerical model was constructed to analyze the influence of different positions of blast furnace tuyere coal powder injection lance (coaxial and cross-axis) on key parameters such as temperature distribution, gas flow, and combustion efficiency. The results demonstrate that adjusting the angle of the injection lance significantly modifies the average and peak temperatures in the raceway, while the composition of gas components remains relatively stable. When the injection lance angle is 10°, the average temperature and peak temperature in the raceway are 2294 K and 2747 K, respectively. When the injection lance angle is 12°, the combustion efficiency of the PC reaches 80.8%. This study reveals the significant impact of the injection lance angle on the combustion process. Especially at an angle of 12°, the combustion efficiency of the blast furnace significantly improves. With coaxial injection, the combustion rate increases as the distance between the injection lance tip and the tuyere increases. This paper is instructive for the optimization of the blast furnace combustion system, which improve fuel utilization efficiency and reduce environmental emissions. This paper provides practical recommendations for adjusting blast furnace operational parameters, offering insights for achieving more efficient and environmentally friendly industrial production.

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同轴和横轴喷射模式对高炉炉膛滚道内煤粉燃烧影响的数值模拟
本研究旨在探讨煤粉喷枪的角度对高炉风口燃料燃烧特性的影响。利用 FLUENT 软件构建了欧拉-拉格朗日三维数值模型,分析了高炉风口煤粉喷枪不同位置(同轴和横轴)对温度分布、煤气流量和燃烧效率等关键参数的影响。结果表明,调整喷枪角度可显著改变滚道内的平均温度和峰值温度,而煤气成分的组成则保持相对稳定。当喷枪角度为 10° 时,滚道内的平均温度和峰值温度分别为 2294 K 和 2747 K。当喷枪角度为 12°时,PC 的燃烧效率达到 80.8%。这项研究揭示了喷枪角度对燃烧过程的重要影响。特别是当喷射角为 12°时,高炉的燃烧效率明显提高。在同轴喷射的情况下,随着喷枪枪尖与风口之间距离的增加,燃烧率也会增加。本文对优化高炉燃烧系统、提高燃料利用效率和减少环境排放具有指导意义。本文为调整高炉运行参数提供了实用建议,为实现更高效、更环保的工业生产提供了启示。
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来源期刊
Particuology
Particuology 工程技术-材料科学:综合
CiteScore
6.70
自引率
2.90%
发文量
1730
审稿时长
32 days
期刊介绍: The word ‘particuology’ was coined to parallel the discipline for the science and technology of particles. Particuology is an interdisciplinary journal that publishes frontier research articles and critical reviews on the discovery, formulation and engineering of particulate materials, processes and systems. It especially welcomes contributions utilising advanced theoretical, modelling and measurement methods to enable the discovery and creation of new particulate materials, and the manufacturing of functional particulate-based products, such as sensors. Papers are handled by Thematic Editors who oversee contributions from specific subject fields. These fields are classified into: Particle Synthesis and Modification; Particle Characterization and Measurement; Granular Systems and Bulk Solids Technology; Fluidization and Particle-Fluid Systems; Aerosols; and Applications of Particle Technology. Key topics concerning the creation and processing of particulates include: -Modelling and simulation of particle formation, collective behaviour of particles and systems for particle production over a broad spectrum of length scales -Mining of experimental data for particle synthesis and surface properties to facilitate the creation of new materials and processes -Particle design and preparation including controlled response and sensing functionalities in formation, delivery systems and biological systems, etc. -Experimental and computational methods for visualization and analysis of particulate system. These topics are broadly relevant to the production of materials, pharmaceuticals and food, and to the conversion of energy resources to fuels and protection of the environment.
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