Ultra-low stress-hysteresis and huge superelasticity in NiMn-based shape memory microwire

Abstract

Hysteresis related to first-order phase transformation in shape memory alloys, which is the macroscopic manifestation of energy dissipation, is detrimental to the precise control of actuation and causes structural and functional fatigue of components. It is of vital importance to explore high-performance shape memory alloys with low stress-hysteresis, large superelasticity, and wide temperature range operation in practical applications. Here, we have developed a Ni-Mn-Fe-In shape memory microwire, exhibiting an ultra-low stress-hysteresis and huge tensile superelasticity in a wide temperature range. The microwire shows a smooth surface and a single crystal structure (with ⟨001⟩A-oriented along the axial direction of microwire), and the microstructure of the microwire contains austenite matrix and sparsely distributed precipitates with an average size of 20–80 nm, all of which may be beneficial to obtain low hysteresis and large strains in the microwire. As a result, the microwire exhibits a minimum stress-hysteresis of as low as 8.5 MPa (with overall strain of 15.3%) and corresponding energy dissipation as low as 1.44 MJ/m3. The microwire always shows a low stress-hysteresis (less than 24 MPa) and low energy dissipation (less than 2.86 MJ/m3) above room temperature. The microwire shows a huge superelasticity with recoverable strains higher than 15% in the wide temperature range from 218 to 418 K. Together with the advantages of easy fabrication and no post-processing required, this microwire shows a tremendous potential for cyclic actuators and energy conversion devices under multi-field coupling.