Safety evaluation of offshore oil and gas well string based on corrosion rate prediction

IF 3.6 3区 工程技术 Q2 ENGINEERING, CHEMICAL Journal of Loss Prevention in The Process Industries Pub Date : 2024-06-29 DOI:10.1016/j.jlp.2024.105385
Jun Jing , Yang Tian , Xiaohua Zhu , Yan Zhou , Changshuai Shi , Qinglong Lei
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Abstract

The combined effects of corrosion, temperature, and pressure can cause safety issues such as shortened lifespan and failure of offshore high temperature and high pressure oil and gas well strings. This paper focuses on a certain sea area and conducts experiments on CO2 corrosion of different string materials under different temperature and partial pressure conditions. Combined with the two-phase flow wellbore temperature and pressure-coupling model, a corrosion rate prediction model based on Back Propagation Neural Network optimized by Genetic Algorithm (GA-BPNN) is established for predicting corrosion rate along the wellbore depth. At the same time, based on the API 5C3 standard, considering the degradation effect of thermally induced metal string strength and the influence of environmental pressure, a safety evaluation model of offshore oil and gas well string based on corrosion rate prediction was established, and analysis of the change law of residual strength of the string and prediction of remaining life under the influence of different factors were carried out.

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基于腐蚀速率预测的海上油气井串安全评估
腐蚀、温度和压力的共同作用会导致海上高温高压油气井串寿命缩短和失效等安全问题。本文以某海域为研究对象,对不同温度和分压条件下不同井串材料的 CO 腐蚀进行了实验。结合两相流井筒温度和压力耦合模型,建立了基于遗传算法优化的反向传播神经网络(GA-BPNN)腐蚀速率预测模型,用于预测沿井筒深度的腐蚀速率。同时,以 API 5C3 标准为基础,考虑热致金属井串强度降解效应和环境压力影响,建立了基于腐蚀速率预测的海洋油气井串安全评价模型,分析了不同因素影响下井串剩余强度变化规律和剩余寿命预测。
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来源期刊
CiteScore
7.20
自引率
14.30%
发文量
226
审稿时长
52 days
期刊介绍: The broad scope of the journal is process safety. Process safety is defined as the prevention and mitigation of process-related injuries and damage arising from process incidents involving fire, explosion and toxic release. Such undesired events occur in the process industries during the use, storage, manufacture, handling, and transportation of highly hazardous chemicals.
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