Focused review on factors affecting martensitic stainless steels and super martensitic stainless steel passive film in the oil and gas field

IF 2.6 4区化学 Q3 ELECTROCHEMISTRY Journal of Solid State Electrochemistry Pub Date : 2024-07-09 DOI:10.1007/s10008-024-05984-6

Shoaib Malik, Ahmed Bahgat Radwan, Noora Al-Qahtani, Aboubakr Abdullah, Muhsen El Haddad, Raymundo Case, Homero Castaneda, Noora Al-Thani, Jolly Bhadra

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Abstract

Martensitic and super martensitic stainless steels are widely used in the oil and gas industry for general corrosion mitigation in the presence of sweet corrosion (CO₂) and sour corrosion (H₂S), providing a cost-effective alternative to more expensive exotic corrosion-resistant alloys. Martensitic stainless steel is an approved material for construction when selecting tubular CO₂ injection wells. This work aims to review the published literature on the subject of the operation limits of martensitic stainless steel and super martensitic stainless steel in high temperatures and high pressure under corrosive environments. Stress corrosion cracking (SCC) and sulfide stress corrosion cracking (SSCC) mechanisms on martensitic and super martensitic stainless steel surfaces are thoroughly analyzed. In this review paper, we have analyzed the factors that play a crucial role in passive film growth and passivity breakdown. The present work is to review the state of the art of mechanism responsible for SCC and SSCC susceptibility in different modified martensitic stainless steel materials, which are applied to the industry and lab scale. We have reviewed the effect of different concentrations of molybdenum content on SCC and SSCC susceptibility of conventional martensitic stainless steel, modified martensitic stainless steel, and super martensitic stainless steel. The effect of tempering temperature on the SCC and SSCC performance of the martensitic and super martensitic stainless steel was also studied. We also studied the effect of different concentrations of chromium on the improved corrosion-resistant properties and stability of passivation film.

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马氏体不锈钢和超级马氏体不锈钢被动膜在油气田中的影响因素综述

马氏体和超级马氏体不锈钢被广泛应用于石油和天然气行业，用于缓解甜腐蚀（CO2）和酸腐蚀（H2S）情况下的一般腐蚀。在选择管式二氧化碳注入井时，马氏体不锈钢是一种认可的建筑材料。这项工作旨在回顾已发表的有关马氏体不锈钢和超级马氏体不锈钢在高温高压腐蚀环境下的工作极限的文献。对马氏体不锈钢和超级马氏体不锈钢表面的应力腐蚀开裂（SCC）和硫化物应力腐蚀开裂（SSCC）机理进行了深入分析。在这篇综述论文中，我们分析了在被动膜生长和被动性破坏中起关键作用的因素。本研究旨在回顾不同改性马氏体不锈钢材料中导致 SCC 和 SSCC 易感性的机理的最新进展，这些材料被应用于工业和实验室领域。我们研究了不同浓度的钼对传统马氏体不锈钢、改良马氏体不锈钢和超级马氏体不锈钢的 SCC 和 SSCC 易感性的影响。我们还研究了回火温度对马氏体不锈钢和超级马氏体不锈钢的 SCC 和 SSCC 性能的影响。我们还研究了不同浓度的铬对提高耐腐蚀性能和钝化膜稳定性的影响。

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来源期刊

Journal of Solid State Electrochemistry 工程技术-电化学

CiteScore

4.80

自引率

4.00%

发文量

227

审稿时长

4.1 months

期刊介绍： The Journal of Solid State Electrochemistry is devoted to all aspects of solid-state chemistry and solid-state physics in electrochemistry. The Journal of Solid State Electrochemistry publishes papers on all aspects of electrochemistry of solid compounds, including experimental and theoretical, basic and applied work. It equally publishes papers on the thermodynamics and kinetics of electrochemical reactions if at least one actively participating phase is solid. Also of interest are articles on the transport of ions and electrons in solids whenever these processes are relevant to electrochemical reactions and on the use of solid-state electrochemical reactions in the analysis of solids and their surfaces. The journal covers solid-state electrochemistry and focusses on the following fields: mechanisms of solid-state electrochemical reactions, semiconductor electrochemistry, electrochemical batteries, accumulators and fuel cells, electrochemical mineral leaching, galvanic metal plating, electrochemical potential memory devices, solid-state electrochemical sensors, ion and electron transport in solid materials and polymers, electrocatalysis, photoelectrochemistry, corrosion of solid materials, solid-state electroanalysis, electrochemical machining of materials, electrochromism and electrochromic devices, new electrochemical solid-state synthesis. The Journal of Solid State Electrochemistry makes the professional in research and industry aware of this swift progress and its importance for future developments and success in the above-mentioned fields.