Boosting catalytic performance of Amberlyst‐15 by modulating surface properties for synthesis of 5-hydroxymethylfurfural from high-concentration fructose

Abstract

The large-scale production of 5-hydroxymethylfurfural (HMF), a “sleeping giant” in sustainable chemistry, is frequently hampered by the severe formation of humins during the acid-catalyzed dehydration of high-concentration fructose. In this work, we demonstrate that the HMF yield could be remarkably enhanced by boosting the catalytic performance of a commercially used Amberlyst-15 solid acid organocatalyst, wherein the formation of humins could be effectively inhibited. We show that the modification of Amberlyst-15 with a typical cationic surfactant (i.e., cetyltrimethylammonium bromide (CTAB)) via charge interaction between sulfonic acid groups and quaternary ammonium cations led to an improved surface hydrophobicity and a reduced Brønsted acid density on the modified catalyst, thereby contributing to a complete suppression of HMF rehydration and remarkable suppression of humin formation via paths of both etherification-dehydration-condensation and degradative-condensation of fructose and/or HMF. As a result, the catalytic conversion of fructose over the CTAB-modified Amberlyst-15 catalyst in a low-boiling mixed solvent composed of 1,4-dioxane and H₂O at 140 °C within 2 h led to high HMF yields in range of 53.3 ∼ 63.1 mol% in converting high-concentration fructose (10.0 ∼ 50.0 wt%), wherein an average enhancement of 20 mol% in product yield was achieved when compared with that over un-modified Amberlyst-15. Moreover, the adsorption of humins on solid catalyst was significantly reduced due to the enhanced surface hydrophobicity and alleviated formation of humins, which accounted for a stable catalytic performance of the modified Amberlyst-15 catalyst for at least five runs. This work highlights the rational adjustment of the surface wettability of a commercial solid acid catalyst to suppress the undesired humin formation for future HMF biorefinery.