Fracture surface topography measurements analysis of low-alloyed corrosion resistant steel after bending-torsion fatigue tests

Przemysław Podulka , Wojciech Macek , Beata Zima , Mateusz Kopec , Ricardo Branco , Henryk Achtelik
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Abstract

In this paper, an assessment of a topography measurement method for fracture surfaces of 10HNAP steel after bending-torsion fatigue tests was performed. Surface roughness was measured by using a non-contact Focus Variation Microscopy (FVM) technique in which the non-measured points (NMPs) and outliers (spikes) were removed by the application of general methods. The results revealed, that the optical measurement method introduced variations in the high-frequency errors, considered as noise within the selected bandwidth. Therefore, the minimization of the high-frequency noise (HFN) was proposed based on an extensive examination of ISO 25178 roughness parameters. Additionally, a general S-filter was applied, as recommended by international standards and commercial software. It was used to identify and remove noise from the measured data after pre-processing. Consequently, levelling and eliminating of NMPs and spikes was successfully performed. Subsequently, the results obtained by using various filters were compared to further assess the impact of different filtration bandwidths. Finally, the proposed procedure was validated by implementing different general functions, such as autocorrelation (ACF), power spectral densities (PSD), and texture direction (TD). It was concluded, that coupled characteristics, including profile and areal measurements, should be studied simultaneously since they are necessary to analyze the fracture surfaces comprehensively.

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低合金耐腐蚀钢弯曲-扭转疲劳试验后的断裂表面形貌测量分析
本文对 10HNAP 钢弯曲扭转疲劳试验后断裂表面的形貌测量方法进行了评估。表面粗糙度采用非接触式聚焦变异显微镜(FVM)技术进行测量,并通过应用一般方法去除非测量点(NMP)和异常值(尖峰)。结果表明,光学测量方法引入了高频误差变化,在所选带宽内被视为噪声。因此,在对 ISO 25178 粗糙度参数进行广泛检查的基础上,提出了将高频噪声(HFN)最小化的建议。此外,还采用了国际标准和商业软件推荐的通用 S 滤波器。它用于识别和去除预处理后测量数据中的噪声。因此,成功地对 NMP 和尖峰进行了平整和消除。随后,对使用各种滤波器获得的结果进行了比较,以进一步评估不同过滤带宽的影响。最后,通过实施不同的一般函数,如自相关(ACF)、功率谱密度(PSD)和纹理方向(TD),对所提出的程序进行了验证。结论是,应同时研究耦合特征,包括剖面和面积测量,因为它们是全面分析断裂表面所必需的。
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来源期刊
CiteScore
7.40
自引率
5.60%
发文量
177
审稿时长
46 days
期刊介绍: Precision Engineering - Journal of the International Societies for Precision Engineering and Nanotechnology is devoted to the multidisciplinary study and practice of high accuracy engineering, metrology, and manufacturing. The journal takes an integrated approach to all subjects related to research, design, manufacture, performance validation, and application of high precision machines, instruments, and components, including fundamental and applied research and development in manufacturing processes, fabrication technology, and advanced measurement science. The scope includes precision-engineered systems and supporting metrology over the full range of length scales, from atom-based nanotechnology and advanced lithographic technology to large-scale systems, including optical and radio telescopes and macrometrology.
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