Infusion of Thick-Walled Fiber Metal Laminates with Aligned Holes in the Metal Foils

Abstract

The rotor blades of wind turbines are becoming increasingly longer, which increases the diameter at the blade connection. Transport problems are the result, as the rotor blades no longer fit under highway bridges, for example. The increase in diameter can be prevented by increasing the bearing strength of the laminate using fiber metal laminates (FMLs). Individual layers of fiber material are replaced by metal foils in FMLs. This work is focused on the infusion of thick-walled FMLs, with infiltration experiments being carried out in-plane and out-of-plane. For the out-of-plane infusion tests, the metal foils are perforated and it is investigated whether the holes should be arranged alternately or aligned in the metal foils. It has been shown that greater laminate thicknesses can be realized with aligned holes. For the determination of voids and dry-spots, the metal foils are treated with a release agent before infusion and after curing the laminate can be demolded ply by ply. The samples made of glass fiber-reinforced plastic (GFRP) and steel/aluminum measure 500 mm by 800 mm by 20 mm.