Rotationally induced ingress in rotor–stator systems

Abstract

The presence of a rotating disk adjacent to a stationary disk forms a rotor–stator cavity known as a wheel-space. It is necessary for gas turbine wheel-spaces to be purged with sealing flow bled from the compressor to counteract the harmful effects of ingress. This paper presents a combined experimental, theoretical, and computational study of rotationally induced ingress in rotor–stator systems. Measurements were made in a wheel-space with an axial clearance rim seal under axisymmetric conditions in the absence of a mainstream annulus through-flow. Ingress was quantified using a gas concentration technique and the flow structure in the cavity was explored with static and total pressure measurements to determine the swirl ratio. A low-order theoretical model was developed based on the boundary layer momentum-integral equations. The theory gave excellent results when predicting the effects of ingress and purge flows on the radial pressure and swirl gradients. Unsteady Reynolds-Averaged Navier–Stokes computations were conducted to provide greater fluid dynamic insight into the wheel-space flow structure and ingress through the rim seal. The computational results demonstrated some of the closest agreement with experimental measurements of ingress available in the literature, showing that rotationally induced ingress is dominated by unsteady large-scale structures in the rim seal gap instead of the previously ascribed disk-pumping effect. The study serves as an important validation case for investigations of ingress in rotor–stator systems in more complex environments.