Simulation and verification of cylinder head’s temperature field for marine low-speed engine

Lei Hu, Yangfan Chen, Qiang Luo
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Abstract

The high load capacity of marine low-speed engines poses a challenge to the thermal load of the cylinder head and temperature field simulation can guide its structural design and optimization. The 3-dimensional models of the fluid domain for the cooling water and the solid domain for the cylinder head are established and meshed, the fluid domain model is simulated to research the heat transfer pattern by Fluent software, and the surface temperature and heat transfer coefficient of the cooling water is calculated. The thermal boundary conditions of the gas in the cylinder are simulated through the analysis of the engine working process. The temperature of the cylinder head is calculated based on the fluid-structure interaction model with the thermal boundary conditions by Workbench software. The validation of the model is carried out by comparing the simulated and measured temperature data in the heated inner wall of the cylinder head. The research results show that compared with the measured value, the error of simulation results is small, which shows that the model and method are reasonable. The temperature in the inner wall of the combustion chamber is low, which can provide possibilities to appropriately improve the power density of the low-speed engine and reduce the risk of low-temperature corrosion.
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船用低速发动机气缸盖温度场的模拟与验证
船用低速发动机的高负载能力对气缸盖的热负荷提出了挑战,温度场模拟可以指导其结构设计和优化。建立冷却水流体域和气缸盖实体域的三维模型并进行网格划分,利用 Fluent 软件对流体域模型进行模拟,研究传热规律,计算冷却水的表面温度和传热系数。通过对发动机工作过程的分析,模拟了气缸内气体的热边界条件。气缸盖的温度是根据带有热边界条件的流固耦合模型通过 Workbench 软件计算得出的。通过比较气缸盖受热内壁的模拟温度数据和测量温度数据,对模型进行了验证。研究结果表明,与测量值相比,模拟结果误差较小,说明模型和方法是合理的。燃烧室内壁的温度较低,这为适当提高低速发动机的功率密度和降低低温腐蚀风险提供了可能。
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