Microchannel pressure sensor for continuous and real-time wearable gait monitoring

Abstract

A highly sensitive and multi-functional pressure sensor capable of continuous pressure readings is greatly needed, particularly for precise gait pattern analysis. Here, we fabricate a sensitive and reliable pressure sensor by employing eutectic gallium indium (EGaIn) liquid metal as the sensing material and EcoFlex 00-30 silicone as the substrate, via a low-cost process. The device architecture features a microchannel, creating two independent sensing devices, and the mechanical properties of the substrate and sensing material contribute to high stretchability and flexibility, resulting in a sensitivity of 66.07 MPa−1 and a low measurement resolution of 0.056 kPa. The sensor detects applied pressure accurately and can distinguish pressure distribution across a wide area. We demonstrate high efficiency for monitoring human walking gait at various speeds when a single sensor is attached to the foot, and can differentiate between walking postures. This device has strong potential for clinical and rehabilitation applications in gait analysis. Wearable pressure sensors can track body movements for diagnostic purposes. Here, a microchannel architecture in a flexible sensor enables comprehensive analysis of static and dynamic pressure when attached to a foot, allowing for detailed analysis of walking gait.