Crack detection and localization in composite plates by intersection of first three normalized mode shape curves from experimental modal analysis

Abstract

Purpose This study aims to identify the location of cracks in composite plates using a normalized mode shape curve algorithm. Crack in any structure is a destructive occurrence. Detecting these cracks early is pivotal for ensuring safety and preventing potential accidents. To prevent failure of structures, it is crucial to detect these cracks effectively and take the necessary precautions. Hence, crack detection and localization techniques are used to avoid sudden failures of structures while in operation. Design/methodology/approach An experimental modal analysis is conducted on composite plates with and without cracks to determine the natural frequencies and mode shapes. For this purpose, an impact hammer, uniaxial accelerometer and four-channel vibration analyzer are used to find the natural frequencies and mode shapes. Numerical modal analysis is performed on no crack and cracked composite plates using ANSYS software, and these are validated by the experimental modal analysis results. The normalized mode shapes algorithm is trained using test data of the first three natural frequencies collected from numerical modal analysis on different cracked composite plates for localization of crack. Findings The natural frequencies derived from both experimental modal analysis and numerical modal analysis exhibit a variance of 9.6%. The estimation of the crack location is achieved with exceptional precision by intersecting the first three normalized mode shapes. The first three normalized mode shape curve intersections provide a solid indication of the crack’s location. As the difference in error between the actual and estimated crack locations is only 0.9%. Originality/value This study introduces the first application of experimental modal analysis in conjunction with the normalized mode shape curve algorithm for localizing cracks in composite plates. The normalization process of mode shapes, derived from experimental modal analysis, forms a fundamental component of the mode shape curve algorithm specifically designed for crack localization. Combining experimental modal analysis with a specific algorithm of normalizing mode shapes is used to identify and locate cracks within these composite plates.