{"title":"Initial and grow-up stages of material transfer on Arc-DLC coating in aluminum forming processes at high temperatures","authors":"","doi":"10.1016/j.wear.2024.205491","DOIUrl":null,"url":null,"abstract":"<div><p>The mechanisms of material transfer in aluminum forming processes at high temperatures have remained a contentious tribological issue. This study aims to investigate the transfer mechanisms in the initial and grow-up stages of 6082-T6 aluminum alloy against commercial Arc-DLC coating under lubricant-free forming conditions. The warm and hot upsetting sliding test (WHUST) was used as the tribological test. It was conducted with two sliding configurations: the full sliding test to study the evolution of aluminum transfer and the short sliding test with a 2-mm sliding distance to observe the initiation of aluminum transfer. Furthermore, the effect of different sliding speeds, 0.5 and 5.0 mm/s, and initial temperatures of the specimen, 300 °C–500 °C, on the phenomenon of aluminum transfer was examined. Experimental results found that the aluminum transfer on the Arc-DLC coating in the initial stage of all cases was mainly caused by mechanical plowing. However, in the grow-up stage, the aluminum transfer could be dominated by mechanical plowing and/or adhesive bonding, depending on contact conditions. The different transfer mechanisms caused variations in the coefficient of friction and surface characteristics on the friction track. It led to the skewness Ssk could be an indicator to differentiate the transfer mechanisms.</p></div>","PeriodicalId":23970,"journal":{"name":"Wear","volume":null,"pages":null},"PeriodicalIF":5.3000,"publicationDate":"2024-07-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Wear","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0043164824002564","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
引用次数: 0
Abstract
The mechanisms of material transfer in aluminum forming processes at high temperatures have remained a contentious tribological issue. This study aims to investigate the transfer mechanisms in the initial and grow-up stages of 6082-T6 aluminum alloy against commercial Arc-DLC coating under lubricant-free forming conditions. The warm and hot upsetting sliding test (WHUST) was used as the tribological test. It was conducted with two sliding configurations: the full sliding test to study the evolution of aluminum transfer and the short sliding test with a 2-mm sliding distance to observe the initiation of aluminum transfer. Furthermore, the effect of different sliding speeds, 0.5 and 5.0 mm/s, and initial temperatures of the specimen, 300 °C–500 °C, on the phenomenon of aluminum transfer was examined. Experimental results found that the aluminum transfer on the Arc-DLC coating in the initial stage of all cases was mainly caused by mechanical plowing. However, in the grow-up stage, the aluminum transfer could be dominated by mechanical plowing and/or adhesive bonding, depending on contact conditions. The different transfer mechanisms caused variations in the coefficient of friction and surface characteristics on the friction track. It led to the skewness Ssk could be an indicator to differentiate the transfer mechanisms.
期刊介绍:
Wear journal is dedicated to the advancement of basic and applied knowledge concerning the nature of wear of materials. Broadly, topics of interest range from development of fundamental understanding of the mechanisms of wear to innovative solutions to practical engineering problems. Authors of experimental studies are expected to comment on the repeatability of the data, and whenever possible, conduct multiple measurements under similar testing conditions. Further, Wear embraces the highest standards of professional ethics, and the detection of matching content, either in written or graphical form, from other publications by the current authors or by others, may result in rejection.