Epoxidized fatty acid tri-ester bio-plasticizer with anti-fogging performance comparable to diisodecyl phthalate

Siyu Pan, Demeng Liu, Xianchong Sun, Delong Hou, Jun Yan, Qi Zeng, Yi Chen
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Abstract

The global scenario on PVC plasticizer is experiencing a drastic change from petroleum-based, toxic di-(2-ethylhexyl) phthalate (DEHP) toward renewable, non-toxic bio-alternatives. However, replacing diisodecyl phthalate (DIDP), a DEHP analogue specifically intended for plasticizing PVC automotive upholstery, with bio-alternative remains a challenge as few bio-plasticizer volatilizes from PVC as slowly as DIDP, a crucial aspect compulsorily required by automotive industry. Here, we demonstrate that covalently attaching two short esters at the α-position of all components of a traditional epoxidized fatty acid methyl ester via a two-step, hydrogen-to-ester nucleophilic substitution in a one-pot procedure yields an epoxidized fatty acid tri-ester bio-plasticizer with remarkably suppressed volatilization from PVC, and hence an extremely low fogging value comparable to DIDP. With this strategy in hand, DIDP, long deemed irreplaceable despite its toxicity and non-renewable nature, may ultimately be phased out.

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环氧化脂肪酸三酯生物增塑剂,防雾性能与邻苯二甲酸二异癸酯相当
全球聚氯乙烯增塑剂正经历着从石油基、有毒的邻苯二甲酸二(2-乙基己酯)(DEHP)向可再生、无毒的生物替代品的急剧转变。然而,用生物替代品取代邻苯二甲酸二异癸酯 (DIDP)(一种专门用于增塑聚氯乙烯汽车内饰的 DEHP 类似物)仍然是一项挑战,因为很少有生物增塑剂能像邻苯二甲酸二异癸酯那样缓慢地从聚氯乙烯中挥发出来,而这正是汽车工业所必需的一个重要方面。在这里,我们证明了在传统环氧化脂肪酸甲酯的所有成分的 α 位上共价连接两个短酯,通过两步氢-酯亲核置换,一锅式生产出一种环氧化脂肪酸三酯生物增塑剂,可显著抑制从 PVC 中的挥发,因此雾化值极低,可与 DIDP 相媲美。有了这一策略,尽管 DIDP 具有毒性和不可再生性,但长期以来一直被认为是不可替代的,最终可能会被淘汰。
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来源期刊
Journal of Leather Science and Engineering
Journal of Leather Science and Engineering 工程技术-材料科学:综合
CiteScore
12.80
自引率
0.00%
发文量
29
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