{"title":"A meta-learning method for smart manufacturing: Tool wear prediction using hybrid information under various operating conditions","authors":"","doi":"10.1016/j.rcim.2024.102846","DOIUrl":null,"url":null,"abstract":"<div><p>Accurate tool wear prediction during machining is crucial to manufacturing since it will significantly influence tool life, machining efficiency, and workpiece quality. Although existing data-driven methods can achieve competitive performance in tool wear prediction, their main emphasis is on fixed operating conditions with sufficient training samples, which is impractical in engineering practice. This implies that predicting tool wear values under variable working conditions with insufficient data is still a challenge owing to the difference in data distributions in complex tool wear mechanisms. Besides, having no access to samples in new conditions is another challenge for tool wear prediction in engineering practice. To address these issues, we develop a hybrid information model-agnostic domain generalization (H-MADG) method to provide appropriate initial model parameters that can be fast adaptative to the new conditions after fine-tuning. Additionally, we construct hybrid information as model input by fusing process information with temporal properties derived by neural networks, and the hybrid information can offer more useful prior knowledge about the machining process. Experimental results on NASA milling data show that compared with contrastive techniques, the RMSE of the proposed H-MADG method is reduced by an average of 36.81 %, which can achieve a low average RMSE value of 0.0904 with 15 cases under five different network architectures. We also investigate several crucial impact factors of the H-MADG method and summarize corresponding analysis and suggestions.</p></div>","PeriodicalId":21452,"journal":{"name":"Robotics and Computer-integrated Manufacturing","volume":null,"pages":null},"PeriodicalIF":9.1000,"publicationDate":"2024-08-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Robotics and Computer-integrated Manufacturing","FirstCategoryId":"94","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0736584524001339","RegionNum":1,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS","Score":null,"Total":0}
引用次数: 0
Abstract
Accurate tool wear prediction during machining is crucial to manufacturing since it will significantly influence tool life, machining efficiency, and workpiece quality. Although existing data-driven methods can achieve competitive performance in tool wear prediction, their main emphasis is on fixed operating conditions with sufficient training samples, which is impractical in engineering practice. This implies that predicting tool wear values under variable working conditions with insufficient data is still a challenge owing to the difference in data distributions in complex tool wear mechanisms. Besides, having no access to samples in new conditions is another challenge for tool wear prediction in engineering practice. To address these issues, we develop a hybrid information model-agnostic domain generalization (H-MADG) method to provide appropriate initial model parameters that can be fast adaptative to the new conditions after fine-tuning. Additionally, we construct hybrid information as model input by fusing process information with temporal properties derived by neural networks, and the hybrid information can offer more useful prior knowledge about the machining process. Experimental results on NASA milling data show that compared with contrastive techniques, the RMSE of the proposed H-MADG method is reduced by an average of 36.81 %, which can achieve a low average RMSE value of 0.0904 with 15 cases under five different network architectures. We also investigate several crucial impact factors of the H-MADG method and summarize corresponding analysis and suggestions.
期刊介绍:
The journal, Robotics and Computer-Integrated Manufacturing, focuses on sharing research applications that contribute to the development of new or enhanced robotics, manufacturing technologies, and innovative manufacturing strategies that are relevant to industry. Papers that combine theory and experimental validation are preferred, while review papers on current robotics and manufacturing issues are also considered. However, papers on traditional machining processes, modeling and simulation, supply chain management, and resource optimization are generally not within the scope of the journal, as there are more appropriate journals for these topics. Similarly, papers that are overly theoretical or mathematical will be directed to other suitable journals. The journal welcomes original papers in areas such as industrial robotics, human-robot collaboration in manufacturing, cloud-based manufacturing, cyber-physical production systems, big data analytics in manufacturing, smart mechatronics, machine learning, adaptive and sustainable manufacturing, and other fields involving unique manufacturing technologies.