Integrating capability index and generalized rule-switching mechanism for enhanced quick-switch sampling systems

IF 9.8 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL International Journal of Production Economics Pub Date : 2024-08-06 DOI:10.1016/j.ijpe.2024.109366
Chien-Wei Wu , Ming-Hung Shu , To-Cheng Wang , Yen-Lun Chen
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Abstract

Variables Quick-Switch Sampling Systems (VQSSs) that involve both normal and tightened inspections for lot dispositions have attracted significant attention and discussion. However, existing VQSS models exhibit limitations, particularly in their rule-switching mechanism. Practitioners may encounter situations where multiple rounds of tightened inspection are necessary to ensure submission quality when suspicions of process degradation arise. Current VQSS models do not effectively address this need. To overcome this limitation, we present VQSSG by integrating a VQSS with a generalized rule-switching mechanism and the widely used capability index Cpk. VQSSG offers practitioners the flexibility to specify the number of successive lot acceptances under tightened inspection before transitioning to normal inspection. Our research includes the derivation of operating characteristics and average sample number functions for VQSSG, based on the Cpk index. Through in-depth investigations, we construct nonlinear optimisation models to determine the optimal system design and identify distinct types and settings for VQSSG, highlighting its strengths and weaknesses. Additionally, we provide managerial insights and recommendations for the effective implementation and application of VQSSG. To validate the practicality of this system, an industrial case study is presented. This paper significantly enhances the efficiency and adaptability of sampling systems by introducing VQSSG. The findings and managerial suggestions contribute to a deeper understanding of potential real-world applications, thereby enhancing quality control and decision-making processes.

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集成能力指数和广义规则切换机制,实现增强型快速切换抽样系统
变量快速切换抽样系统(VQSS)涉及批次处置的正常检查和加严检查,引起了广泛的关注和讨论。然而,现有的变量快速切换抽样系统模型存在局限性,尤其是在规则切换机制方面。从业人员可能会遇到这样的情况:当怀疑出现工艺退化时,有必要进行多轮加严检查,以确保提交质量。目前的 VQSS 模型无法有效满足这一需求。为了克服这一局限性,我们提出了 VQSSG,将 VQSS 与广义规则切换机制和广泛使用的能力指数整合在一起。VQSSG 为从业人员提供了在过渡到正常检验之前,在加严检验下指定连续批次验收次数的灵活性。我们的研究包括基于该指数推导 VQSSG 的运行特征和平均样本数函数。通过深入研究,我们构建了非线性优化模型,以确定最佳系统设计,并识别 VQSSG 的不同类型和设置,突出其优缺点。此外,我们还提出了有效实施和应用 VQSSG 的管理见解和建议。为了验证该系统的实用性,我们介绍了一个工业案例研究。本文通过引入 VQSSG 大大提高了抽样系统的效率和适应性。研究结果和管理建议有助于加深对潜在实际应用的理解,从而加强质量控制和决策过程。
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来源期刊
International Journal of Production Economics
International Journal of Production Economics 管理科学-工程:工业
CiteScore
21.40
自引率
7.50%
发文量
266
审稿时长
52 days
期刊介绍: The International Journal of Production Economics focuses on the interface between engineering and management. It covers all aspects of manufacturing and process industries, as well as production in general. The journal is interdisciplinary, considering activities throughout the product life cycle and material flow cycle. It aims to disseminate knowledge for improving industrial practice and strengthening the theoretical base for decision making. The journal serves as a forum for exchanging ideas and presenting new developments in theory and application, combining academic standards with practical value for industrial applications.
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